【正文】 1 產(chǎn)品質(zhì)量先期策劃和控制計(jì)劃 APQP 目錄 引 言 ..................................................................... 1 產(chǎn)品質(zhì)量策劃責(zé)任矩陣圖 ...................................................... 2 產(chǎn)品質(zhì)量策劃基本原則 ....................................................... 3 產(chǎn)品質(zhì)量策劃進(jìn)度圖表 ....................................................... 5 計(jì)劃和確定項(xiàng)目 ........................................................ 6 顧客的呼聲 ....................................................... 7 .................................................... 8 .......................................... 8 .................................................... 8 業(yè)務(wù)計(jì)劃 /營(yíng)銷策略 ................................................ 9 產(chǎn)品 /過(guò)程基準(zhǔn)數(shù)據(jù) ................................................ 9 產(chǎn)品 /過(guò)程設(shè)想 .................................................... 9 產(chǎn)品可靠性研究 ................................................... 9 顧客輸入 ......................................................... 9 設(shè)計(jì)目標(biāo) ........................................................ 10 可靠性和質(zhì)量目標(biāo) ................................................ 10 初始材料清單 .................................................... 10 初始過(guò)程流程圖 .................................................. 10 產(chǎn)品和過(guò)程的特殊性的初始清單 ..................................... 10 產(chǎn)品保證計(jì)劃 .................................................... 11 管理者支持 ...................................................... 11 產(chǎn)品設(shè)計(jì)和開發(fā) ....................................................... 12 設(shè)計(jì)失效模式及后果分析 (DFMEA) .................................... 14 可制造性和裝配設(shè)計(jì) .............................................. 14 設(shè)計(jì)驗(yàn)證 ........................................................ 15 設(shè)計(jì)評(píng)審 ........................................................ 15 樣件制造 —— 控制計(jì)劃 ............................................ 15 工程圖樣 (包括數(shù)學(xué)數(shù)據(jù) )........................................... 16 工程規(guī)范 ........................................................ 16 材料規(guī)范 ........................................................ 16 圖樣和規(guī)范的更改 ................................................ 16 2 新設(shè)備 \工裝和設(shè)施需求 ........................................... 17 產(chǎn)品和過(guò)程特殊特性 .............................................. 17 量具 /試驗(yàn)設(shè)備要求 ............................................... 17 小組可行性承諾和管理者支持 ....................................... 17 過(guò)程設(shè)計(jì)和開發(fā) ....................................................... 18 包裝標(biāo)準(zhǔn) ........................................................ 20 產(chǎn)品 /過(guò)程質(zhì)量體系評(píng)審 ........................................... 20 過(guò)程流程圖 ...................................................... 20 車間平面布置圖 .................................................. 20 特性矩陣圖 ...................................................... 20 過(guò)程失效模式和后果分析 (PFMEA) .................................... 21 試生產(chǎn)控制計(jì)劃 .................................................. 21 過(guò)程指導(dǎo)書 ...................................................... 21 測(cè)量系統(tǒng)分析計(jì)劃 ................................................ 22 初始過(guò)程能力研究計(jì)劃 ............................................ 22 包裝規(guī)范 ........................................................ 22 管理者支持 ...................................................... 22 產(chǎn)品和過(guò)程確認(rèn) ....................................................... 24 試生產(chǎn) .......................................................... 25 測(cè)量系統(tǒng)評(píng)價(jià) .................................................... 26 初始過(guò)程能力研究 ................................................ 26 生產(chǎn)件批準(zhǔn) ...................................................... 26 生產(chǎn)確認(rèn)試驗(yàn) .................................................... 26 包裝評(píng)價(jià) ........................................................ 27 生產(chǎn)控制計(jì)劃 .................................................... 27 質(zhì)量策劃認(rèn)定和管理者支持 ......................................... 27 反饋、評(píng)定和糾正措施 ................................................. 28 減少變差 ........................................................ 29 顧客滿意 ........................................................ 30 交付和服務(wù) ...................................................... 30 控制計(jì)劃方法 ......................................................... 30 目錄 ............................................................ 32 概述 ............................................................ 33 控制計(jì)劃?rùn)谀棵枋? ................................................ 37 過(guò)程分析 ........................................................ 46 補(bǔ)充件 .......................................................... 47 附錄 A 產(chǎn)品質(zhì)量策劃?rùn)z查表 ................................................. 63 A1 設(shè)計(jì) FMEA檢查表 ................................................. 64 A2 設(shè)計(jì)信息檢查表 .................................................. 65 3 A3 新設(shè)備、工裝和試驗(yàn)設(shè)備檢查表 ..................................... 69 A4 產(chǎn)品 /過(guò)程質(zhì)量檢查表 ............................................. 71 A5 車間平面檢查表 .................................................. 75 A6 過(guò)程流程圖檢查表 ................................................ 77 A7 過(guò)程 FMEA檢查表 ................................................. 78 A8 控制計(jì)劃?rùn)z查表 .................................................. 79 附錄 B 分析技術(shù) ........................................................... 81 裝配產(chǎn)生的變差分析 ................................................... 81 基準(zhǔn)確定 ............................................................. 81 因果圖 ............................................................... 81 特性矩陣圖 ........................................................... 81 關(guān)鍵路徑法 ........................................................... 82 試驗(yàn)設(shè)計(jì) (DOE) ........................................................ 82 可制造性和裝配設(shè)計(jì) ................................................... 82 設(shè)計(jì)驗(yàn)證計(jì)劃和報(bào)告 (DVPamp。R)............................................. 83 尺寸控制計(jì)劃 (DCP) .................................................... 83 動(dòng)態(tài)控制計(jì)劃 (DCP) .................................................... 83 防錯(cuò) (PokaYoke) ...................................................... 84 過(guò)程流程