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。 Suzhou Wuxi Changzhou Nantong Jinan Qingdao 看板卡 Kanban Cards 三種基本的看板類型 3 Fundamental Kanban Types: 1) 1. 生產(chǎn)看板 Production kanban ? 流程內(nèi)看板 Inprocess kanban ? 信號(hào)看板 Signal kanban 2) 取料看板 Withdrawal kanban ? 流程間看板 Interprocess kanban ? 供應(yīng)商看板 Supplier kanban 3) 特殊看板 – “萬用卡” Special kanban – “wild cards” ? 一次性使用,由物料經(jīng)理簽發(fā) Used one time only and issued by Materials Mgr. “看板可以因各個(gè)工廠的需要作些改變” “Kanban variations are based on individual plant needs” Continued 9 Shanghai Tianjin Shenzhen Guangzhou Hangzhou Suzhou Wuxi Changzhou Nantong Jinan Qingdao 取料看板 Withdrawal Kanban 流程間看板 InterProcess Kanban: ? 發(fā)出從前面流程拿取零件的指令 Delivers order for parts from a preceding process ? 規(guī)定定從工位 A發(fā)到工位 B之零件的數(shù)量和型號(hào) Specifies quantity and type of parts to deliver from Location A to Location B 供應(yīng)商看板 Supplier Kanban: ? 與流程間看板一樣,只是它發(fā)出的是要外部供應(yīng)商運(yùn)送物料的指示 Same as interprocess kanban, except it signals conveyance of a part from an outside supplier Continued 10 Shanghai Tianjin Shenzhen Guangzhou Hangzhou Suzhou Wuxi Changzhou Nantong Jinan Qingdao 流程間取料看板卡 Withdrawal Kanban Card InterProcess 從供應(yīng)商的 工作中心 From Supplier Work Center 零件 代 號(hào) 零件名稱 容器類型 每箱數(shù)量 Pa rt Des cript ion Co ntainer Type Qt y/Container 車號(hào) 發(fā)出的看板卡 Ca r Cards I ssue d 至客戶 ( 使用 WC 的 ) To Cus tomer (Using WC) 出貨儲(chǔ)存點(diǎn)Out bou nd Stock point 進(jìn)貨儲(chǔ)存點(diǎn)Inbound Stock point Continued 11 Shanghai Tianjin Shenzhen Guangzhou Hangzhou Suzhou Wuxi Changzhou Nantong Jinan Qingdao 供應(yīng)商取料看板卡 Withdrawal Kanban Card Supplier 供應(yīng)商 Ve ndo r A L ST ON E 訂單號(hào) . A420 66 供應(yīng)商 Ve ndo r AL ST ON E 訂單號(hào) . A420 66 零件代號(hào) Pa rt Nu mber 181996 零件代號(hào) Pa rt Nu mber 181997 零件名稱:鋼接頭De scripti on St. Male Ft g. 1/8x1/8 零件名稱:鋼彎頭De scripti on St. Male Elbow 1/8x1/8 位置 Loca ti on RC12 位置 Loca ti on RC12 每箱數(shù)量Qt y/Cont. 10 0 箱 號(hào) Co nt. 4 of 7 每箱數(shù)量Qt y/Cont. 10 0 箱號(hào) Co nt. 2 of 3 Continued 12 Shanghai Tianjin Shenzhen Guangzhou Hangzhou Suzhou Wuxi Changzhou Nantong Jinan Qingdao 流程內(nèi)看板 In Process Kanban ? 給工作中心發(fā)出生產(chǎn)指示 Provides production instructions for the work center ? 告訴工人待生產(chǎn)零件的準(zhǔn)確數(shù)量和型號(hào) Tells the workers exactly the quantity and the type of part to produce ? 用于只生產(chǎn)一個(gè)零件代號(hào)或換模時(shí)間最短的工作中心 Used for work centers that produce only one part number or have minimal setups Continued 13 Shanghai Tianjin Shenzhen Guangzhou Hangzhou Suzhou Wuxi Changzhou Nantong Jinan Qingdao 生產(chǎn)看板 Production Kanban流程內(nèi)看板 In Process Kanban 供應(yīng) WC Su ppl y W C 沖壓 2A Sta m pi ng 2A 儲(chǔ)存點(diǎn)Stockpo in t 工作中心: Work Ce nter Wel d $XA 所需物料 Mater ia l Req u ired 零件代號(hào) Pa rt 127 8 97 交貨至 De li v er To: S T I10 零件名稱:角撐架 De scription A ngl e Bracket 所需物料 Mater ia l Loca tion 儲(chǔ)存點(diǎn) Stockpo in t Weld – J47 Continued 14 Shanghai Tianjin Shenzhen Guangzhou Hangzhou Suzhou Wuxi Changzhou Nantong Jinan Qingdao 生產(chǎn)看板 Production Kanban信號(hào)看板 Signal Kanban ? 給要換模的多產(chǎn)品工作中心發(fā)出生產(chǎn)指示 Provides production instructions for a multiitem work center where die changes are necessary ? 而且告訴工人待生產(chǎn)零件的數(shù)量和型號(hào) Also tells the worker the quantity and type of parts to produce 前面工序 Prec ed ing Pr oc es s 25 號(hào)倉庫 Store 25 10 號(hào)沖壓機(jī) Pres s 1 0 后續(xù)工序 Su bs eq uent Proc es s 位置 Lo ca ti on MA 36 物料代號(hào) It em 0622 1 批量 Lo t Size 500 每箱 數(shù)量 Co nta iner Qua lity 100 物料大小 Ma teri al Si z e 40x3x3 在流通數(shù)量 In Ci r cu lati on 5 批量 L ot Siz e 5 00