【正文】 ? 100% 正常運行使用 ? 2次休息 –每次 10 分鐘 ? 庫存 : 1200 LH 640 RH 案例分享 ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R 目前狀態(tài)圖 State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily Staging SHIPPING I 2700 L 1440 R 案例分享 1組裝 圖表 : ASSEMBLY 1 1 C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1600 L 850 R ACME 沖壓加工 ? 2 個部件號 ? 1 個操作者 ? 2 班制 ? 沒有設置 ? 62 秒操作時間 ? 100%正常運行使用 ? 2次休息 –每次 10 分鐘 ? 庫存 : 1600 LH 850 RH 案例分享 ASSEMBLY 1 1 C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1600 L 850 R 目前狀態(tài)圖 State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily SHIPPING Staging I 2700 L 1440 R ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R 案例分享 2點焊 : 圖表 : 2 1 C/T = 46 seconds C/O = 10 min. Uptime = 80% 2 Shifts 27,600 sec/shift I 1100 L 600 R ACME 沖壓加工 ? 2 個部件號 ? 1 操作者 ? 2 班制 ? 10 分鐘設置 ? 46 秒操作時間 ? 80% 正常運行使用時間 ? 2次休息 –每次 10 分鐘 ? 庫存 : 1100 LH 600 RH 案例分享 目前狀態(tài)圖 C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 1100 L 600 R State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily SHIPPING Staging I 2700 L 1440 R ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 1600 L 850 R I I 案例分享 1點焊 : 圖表 : 1 1 C/T = 39 seconds C/O = 10 min. Uptime = 100% 2 Shifts 27,600 sec/shift I 4600 L 2400 R ACME 沖壓加工 ? 2 個部件號 ? 1 個操作者 ? 2 班制 ? 10 分鐘設置 ? 39 秒操作時間 ? 100% 正常運行使用時間 ? 2次休息 –每次 10 分鐘 ? 庫存 : 4600 LH 2400 RH 案例分享 目前狀態(tài)圖 SHIPPING ASSEMBLY 1 1 C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift S. WELD 1 4600 L 2400 R 1 C/T = 39 seconds C/O = 10 minutes Uptime = 100% 2 Shifts 27,600 sec/shift I Staging State Street Assembly 1x Daily I ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R I 1600 L 850 R I S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1100 L 600 R 案例分享 沖壓 : 圖表 : STAMPING C/T = 1 second C/O = 1 hour Uptime = 85% EPE = 2 weeks 27,600 sec/shift I Coils 5 days 200 T ACME 沖壓加工 ? 200 Ton 沖壓機 ? 自動上卷 ? 每兩個星期運行一次 ? 1 個小時設置 ? 1 秒操作時間 ? 85% 正常運行時間 ? 2次休息 –每次 10 分鐘 ? 庫存 : 5 天的鋼卷 案例分享 目前狀態(tài)圖 SHIPPING Staging STAMPING I Coils 5 days C/T = 1 seconds C/O = 1 hour Uptime = 85% 27,600 sec./shift EPE = 2 weeks 200 T STAMPING State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily I ASSEMBLY 2 1 2 Shifts C/T = 40 seconds C/O = 0 Uptime = 100% 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 2 Shifts C/T = 62 seconds C/O = 0 Uptime = 100% 27,600 sec/shift S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 1100 L 600 R I 1600 L 850 R I S. WELD 1 4600 L 2400 R 1 C/T = 39 seconds C/O = 10 minutes Uptime = 100% 2 Shifts 27,600 sec/shift I 案例分享 Tues. + Thurs Michigan Steel Co. 500 ft. coils 加入供方 Michigan Steel Co: ?星期二一卡車 ?星期四一卡車 ?500英尺鋼卷 案例分享 SHIPPING C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift Staging Michigan Steel Co. 500 ft. coils Tues. + Thurs. 這是材料流 進門 門對門價值流 出門 State Street Assembly 920 pcs/day 1x Daily I ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 1100 L 600 R 1600 L 850 R I S. WELD 1 4600 L 2400 R 1 C/T = 39 seconds C/O = 10 minutes Uptime = 100% 2 Shifts 27,600 sec/shift I STAMPING I Coils 5 days C/T = 1 seconds C/O = 1 hour Uptime = 85% 27,600 sec./shift EPE = 2 weeks 200 T STAMPING I 案例分享 圖表 : PRODUCTION CONTROL MRP Daily Order Weekly Schedule 加入信息流 Acme 生產控制 : ? 來自顧客的預測 /30/60/90 天 ? 每日確認訂貨 ? 每周 產生 MRP ? 6 周的預測給供方 ? 每周向供方 確認放行 ? 每周計劃 ? 每日發(fā)貨計劃 案例分享 SHIPPING C/T = 62 secon