【正文】
作業(yè)率 效率指數(shù) (箱)anization Time OEE Comprehensive yearly output type Utilization Efficiency Index ( case) 單班運行 % 100% 17071 1 shift 二班生產(chǎn) % 100% 34143 2 shifts 三班生產(chǎn) % 90% 39735 3 shifts 四班三轉(zhuǎn) % 80% 48124 4 shifts 在有效作業(yè)率下降的情況下,隨著生產(chǎn)組織形式的調(diào)整,設(shè)備綜合效率指數(shù)仍然上升。 The efficiency index is increasing along with the alternation of production anization type.如何提高設(shè)備有效作業(yè)率?How to increase the overallequipment efficiency?我們從以下三個方面著手。n NOW: ITEM MAINTENANCE, “ASSEMBLY” , OR COMPONENT MAINTENANCE TO ENSURE “OVERHAUL FREE MAINTENANCE”設(shè)備終生不大修取得的效益THE EFFICIENCY OF OVERHAUL FREE POLICY比 較 表 COMPARISON 設(shè)備 維修方式 一次費用 12年總次數(shù) 總費用 EQUIPMENT MODE COST/M TIMES IN 12Y TOTAL COST MK—95 大修 160萬元 6 960萬元 OVERHAUL MILLION MK—95 項修 12萬元 24 288萬元 ITEM MAINT. MILLION MILLION 費用節(jié)省 672萬元 COST SAVING MILLION設(shè)備管理的基石之三 原輔料對設(shè)備的適應(yīng)性THE THIRD MANAGEMENT FOUNDATION SUITABILITY OF RAW MATERIAL TO THE EQUIPMENT “3A” 備件管理 3A Oriented Spare Part Managementn 設(shè)備 部件 零件均做 A, B, C分類,得到 27個類; Equipment, assembly and part are all classified into A, B, C, then 27 different classes are gained.n 劃分四個重要性等級,采用不同關(guān)鍵性級別管理; Four importance grades are classified and managed in different way.n 再按照零件消耗規(guī)律,構(gòu)造出 9個模型。 Each production machine (or line section) is operated by only one operator. 管理的連鎖保證體系 THE FOUR CHAIN ASSURANCE SYSTEMS OF MANGEMENT 培訓(xùn) 工作 設(shè)備 工藝 產(chǎn)品n 以培訓(xùn)質(zhì)量保證工作質(zhì)量以 “教人以會 ”為宗旨