【正文】 信件 Equipment 設(shè)備 Magazines 雜志 Paper 紙張 Parts 零件 Records 記錄 Samples 樣品 Shelves 架子 Supplies 耗品 OFFICE AREAS 辦公區(qū) CATEGORIZE ITEMS: 物品分類 ? RARELY USED 很少使用 ? OCCASIONALLY USED 偶爾使用 ? FREQUENTLY USED 經(jīng)常使用 1S SEPARATE 整理 RED TAG STRATEGY 紅牌策略 ATTACH TO ALL UNNECESSARY ITEMS 懸掛于所有非必需品 DISCARD UNNECESSARY ITEMS 扔掉不需要的物品 DIVIDE ITEMS INTO TWO CATEGORIES 將物品分成必需品和非必需品 NECESSARY 必需品 UNNECESSARY 非必需品 SEPARATE 整理 Factory 廠區(qū) Before Applying 1st S 整理前 After Applying 1st S整理后 SEPARATE 整理 Office 辦公區(qū) Before Applying 1st S 整理前 After Applying 1st S整理后 SEPARATE RED TAGGING 整理 掛紅牌 ? Red Tagging 掛紅牌 ? Red Tagging is a tracking process to provide visual identification of unneeded items. 對非必需品掛紅牌為了目視化的辨別和跟蹤處理 ? Red Tagging is a safe guard to the accidental removal of costly and critical items. 掛紅牌也是為了防止意外地把昂貴、重要的物品丟掉 ? After all obvious items have been thrown away, remaining items are “ redtagged” to assure proper disposition. 在明顯的非必需品處理掉以后，剩下的物品掛上紅牌以便正確處置 ? Sample Red Tags 紅牌示例 SEPARATE RED TAGGING 整理 掛紅牌 C EL L / A R EARED TAGT A G NU M B ERC A T EGO R Y1. R aw M aterial2. W I P3. F inish M a t erial s4. T ools5. Sup plies6. Equ ipm ent7. F urniture8. Off i c e M ate rial s9. Boo k s / M aga z ine s10. Other :T A G DA T E T A GGE D B YI T EM N A M EQU A N T I T YR EA SON T A GGE DD I SPO S I T I ON R EQU I R ED1. D is c ar d2. I n Ce ll s Sto rage3. Lon g Te rm Stor age4. R edu c e I n v en t or y5. Sell / T ran s f er6. Other :A C T I ON T A K EN DATEC EL L / A R EARED TA G L O CAT ORT A G NU M B ER Remendations 建議 ?Should be full size 盡可能大些 ?Bright red to be very visible 亮紅色異常醒目 ?Should have preprinted sequential tag numbers 有預(yù)先印刷的序列號 STRAIGHTEN 整頓 Organizing and locating the necessary items so that they can be used and returned easily near the point of use. 將必需品重新組織、定位在較近的位置以便使用和歸還 ? Place All Necessary Items in the Best Location and Visually Organize the Area 將必需品放在最佳位置 ,且該區(qū)域目視化定置管理 – First decide where all items should be so that the anization is easy to use and understand. 首先確定物品的位置以便易于使用和理解其條理性 – Choose proper storage methods that minimize inventory and promote visual management. 用合適的存儲(chǔ)方法來減少存貨量和提升目視化管理 – Visually indicate locations so items is use can be returned and missing items are easily identified. 所謂目視化指出了物品應(yīng)該返還的位置 , 缺少的物品容易被發(fā)現(xiàn) – Make sign boards that clearly explain inventory, equipment, and other items so anyone can understand the workplace. 制作標(biāo)識板來說明存貨量、設(shè)備、其它物品 , 讓任何人都明了 IDENTIFICATION LINES 明確生產(chǎn)線 DETERMINE LOCATION FOR NEEDED ITEMS: 必需品定位 VISUAL LOCATIONS 目視化區(qū)域 POINT OF USE STORAGE 標(biāo)明用量 2S STRAIGHTEN 整頓 LATHE FIXTURES 車夾具 After Applying 2nd S 整頓后 Before Applying 2nd S 整頓前 STRAIGHTEN 整頓 STRAIGHTEN 整頓 ? Proper Locations 合適的位置 ? Storage Methods 存儲(chǔ)有辦法 ? Location Marking 位置標(biāo)識 ? Shadow Boards 影像板 ? Sign Boards 標(biāo)識板 STRAIGHTEN 整頓 STANDARD COLOR CODE 顏色代碼標(biāo)準(zhǔn)化 ? Purpose 目的 Identify critical items, parts, and areas within factories with mon colors which provides for a mon understanding for any associate or visitor. 使用普通的顏色來標(biāo)識工廠內(nèi)的重要物品、零件、區(qū)域，讓所有員工或參觀者均能理解 Aisle 過道 Reference Table 參考色標(biāo) Trash Can 垃圾桶 Scrap/Rework 報(bào)廢 /返工 Raw material (s) 原材料 Finish Material (s) 成品 Empty Containers 空容器 Work in Process 在制品 Hazmat 危險(xiǎn)品 Movable Fixtures 可移動(dòng)夾具 Kaizen Instances 2S Example 整頓實(shí)例 After 后 Before 前 ? Picture / Scanned Sketch SHINE 清掃 ? Cleaning Floors, Equipment, and Funiture in all Areas of the Workplace 清潔車間所有區(qū)域的地面、設(shè)備、器具等等 ? Establish a Clean Workplace. 讓車間變的干凈 – Clean up the Area. 將所有區(qū)域打掃干凈 ? Sweep Wash Floors 清掃 拖凈地面 ? Clean in, under, and around Equipment and Furniture 把設(shè)備和器具里里外外清潔干凈 ? Eliminate all Trash from Workplace 倒掉車間所有垃圾 – Keep in mind: How do things get dirty? Fix the root cause of the dirt. 記?。簽楹芜@樣臟？ 要解決物品變臟的根本原因 Cleaning and inspection of floors, equipment, furniture, etc… in all areas of the workplace. 清潔和檢查車間所有區(qū)域的地面、設(shè)備、器具等等 BUILDS PRIDE IN THE WORKPLACE 讓車間充滿自豪 ELIMINATE DIRT 去除污垢 BUILD VALUE IN EQUIPMENT 提高設(shè)備價(jià)值 CLEANING AS A FORM OF INSPECTION 清潔的過程就是檢查的過程 3S