【正文】 .................................................................... 1 磚瓦工業(yè)現(xiàn)狀 .................................................................................................... 1 磚瓦工業(yè)發(fā)展形勢 ............................................................................................ 1 中國磚瓦機械行業(yè)發(fā)展現(xiàn)狀及前景 ..................................................................... 2 磚瓦機械市場 .................................................................................................... 2 自動碼坯機取代人工碼坯的必然性 ................................................................ 3 自動碼坯系統(tǒng)的特點 .......................................................................................... 4 自動碼坯系統(tǒng)遇到的挑戰(zhàn) .................................................................................. 4 自動碼坯系統(tǒng)的發(fā)展趨勢 ................................................................................ 4 本設(shè)計的主要內(nèi)容 ................................................................................................... 5 第二章 碼坯機的總體設(shè)計 .............................................................................................. 6 自動碼坯系統(tǒng)介紹 ................................................................................................. 6 自動碼坯機結(jié)構(gòu)組成 ........................................................................................ 6 自動碼坯 系統(tǒng)流程 ............................................................................................ 6 提升行走機構(gòu)方案設(shè)計 ......................................................................................... 7 碼坯系統(tǒng)的參數(shù)設(shè)定 ............................................................................................. 8 行走減速機及電機的選用參數(shù)： ...................................................................... 9 提升減速機及電機的選用參數(shù)： ....................................................................... 9 第三章 提升行走系統(tǒng)設(shè)計 ............................................................................................ 11 提升行走系統(tǒng)的工作原理 ................................................................................... 11 提升行走系統(tǒng)的組成部分 ................................................................................... 11 升降動力機構(gòu)的設(shè)計 .............................................................................................. 12 升降動力系統(tǒng)構(gòu)成 ............................................................................................ 12 減速機及電機的選用 ........................................................................................ 13 升降齒輪傳動設(shè)計及校核 .............................................................................. 13 升降軸 1 的設(shè)計 .............................................................................................. 16 軸承的選用 ........................................................................................................ 20 行走輪組件設(shè)計 ................................................................................................... 24 減速機及電機的選用 ......................................................................................... 24 行走齒輪傳動設(shè)計 ............................................................................................. 25 行走驅(qū)動軸的設(shè)計 .......................................................................................... 27 行走輪的設(shè)計 ..................................................................................................... 29 機架設(shè)計 .................................................................................................................. 30 導(dǎo)向桿的設(shè)計說明 ................................................................................................. 31 配重塊及保護(hù)裝置的設(shè)計說明 .............................................................................. 32 第四章 設(shè)計總結(jié) .......................................................................................................... 33 參考文獻(xiàn) .......................................................................................................................... 34 致謝 .................................................................................................................................. 35 I 摘 要 在人力成本不斷上升和科學(xué)技術(shù)發(fā)展的現(xiàn)狀下，借助自動化設(shè)備代替人力工作的方式日益受到現(xiàn)代制磚企業(yè)的青睞。傳統(tǒng)的制磚企業(yè)通過人力將成型的磚坯從切坯機搬運并碼放到窯車上。 對于大部分磚瓦制造企業(yè)來說，在原料處理設(shè)備和制坯生產(chǎn)設(shè)備都能滿足的前提下，瓶頸制約因素就是磚坯在窯車上的人工碼垛。與人工碼坯方式相比，具有生產(chǎn)效率高、磚坯碼放質(zhì)量好、程序可控等優(yōu)點。 關(guān)鍵詞： 全自動；碼坯機；提升；行走 磚瓦 II abstract Under the present situation of rising labor costs and the development of science and technology, more and more modern brickmaking enterprises replace human work using automation equipment. Brick of traditional enterprise in the shape of the tiles from the cutting machine handling and code into the kiln car through the human. Brick production line has just out of adobe、 Adobe heavy humidity, Adobe high yield per unit time, The needs of handling and code in place, Lead to high labor intensity of the workers, not a brick laying quality, corporate human cost is high. For the most part brick manufacturing enterprises, in the premise of material handling equipment and billet production equipment can meet the bottleneck restricting factors, is green on the kiln car manual palletizing. Automatic laying adobe machine is used in the brick production line. Compared with the manual setting mode, it has the advantages of high production efficiency, good quality, brick laying program controllable. The principle of automatic setting machine is introduced,the annual output of 60,000,000 brick manufacturing enterpr