【正文】 3 件 工作小時 / 班 450 小時工作秒 / 班 27000 秒凈可用秒 / 天 54000 秒 / 天需求 / 天 2 6 3 . 3 件 / 天節(jié)拍時間 = 205 秒 / 件最近六個月變速箱產(chǎn)量 = 34759月工作天數(shù) = 22計算月數(shù) = 6總工作天數(shù) = 132每日平均產(chǎn)量 = 2 6 3 . 3 3變速箱節(jié)拍計算器實例分析 Assembly 45,000pcs/mo 5,400 P 3,940 NP Tray = 20 pcs 2 shifts 1x Daily OCT2 shiftsC/O%UPProductivityVA SpaceBefore AfterProduct travel120 seconds0 min90%5 boxes/person/hr2ft^2150ft600 P pcs155 NP pcs5,400P pcs3,940 pcsInformation flow Product flowManual Push+SHIPPING 527,600 sec/shift+ +OCT2 shiftsC/O%UPFPY or RTYVA TimeProductivityVA SpaceBefore AfterProduct travel200 seconds0 min90%95% or % pcs/person/hr2ft^225sec256ft355 pcs 400P pcs500NP pcsInformation flow Product flowManual Push+ASSEMBLY 2 127,600 sec/shiftOCT2 shiftsC/O%UPFPY or RTYVA TimeCell ProductivityVA SpaceBefore AfterProduct travel40 seconds0 min90%95% or %10 pcs/person/hr2ft^235sec30ft125pcs 0 pcsInformation flow Product flowManual PushGRIND 127,600 sec/shiftAuto 55 seconds OCTAutoC/OUPFPY or RTYVA TimeProductivityVA SpaceBefore AfterProduct travel30 seconds30 min90%85% or 59%150 pumps/person/hr2ft^25 sec660ft550pcs 2,100P pcs1,285NP pcsInformation flow Product flowManual PushPAINT 260 sec/shiftEPE 3 daysOCT3 shiftsC/O%UPFPY or RTYVA TimeCell ProductivityVA SpaceBefore AfterProduct travel160 seconds60 min90%98% or 74%10 pcs/person/hr^215,000 sec1200ft190pcs 250pcsInformation flow Product flowMa ual PushHEAT TREAT 340,000 sec/shiftAuto 54,000 secondsOCT3 shiftsC/O%UPFPY or RTYVA TimeVA SpaceBefore AfterProduct travel55 seconds90 min90%95% or %2ft^235sec25ft125pcs 150pcsInformation flow Product flowManual PushTURN 2 140,000 sec/shiftAuto 45 secondsVA Space/Machine space 2/35OCT3 shiftsC/O%UPFPY or RTYVA TimeVA SpaceBefore AfterProduct travel45 seconds90 min90%95% or %^245sec25ft225pcs 150pcsInformation flow Product flowManual PushMILL 140,000 sec/shiftAuto 55 secondsVA Space/Machine spac OCT2 shiftsC/O%UPFPY or RTYVA TimeVA SpaceBefore AfterProduct travel45 seconds0 min90%95% or %^245sec500ft125pcs 150pcsInformation flow Product flowManual PushTURN 1 127,600 ec/shiftAuto 55 secondsVA Space/Machine space 步驟 2 繪制整體作業(yè)流動 包裝 發(fā)送 生面團 加番茄醬 加奶酪 加香腸 烘烤 顧客定購 匹薩 通過魚翅圖了解產(chǎn)品構(gòu)成 識別關(guān)鍵指標(biāo) ?作業(yè)周期時間 ?自動時間 ?增值時間 (VA) ?換產(chǎn)時間 (C/O) ?運行時間百分比 ?質(zhì)量 ?生產(chǎn)率 (件 /人 /小時 ) ?空間 ?增值空間 ?人員走動距離 ?產(chǎn)品傳送距離 ?班次 ?流程前庫存 ?流程后庫存 O C T2 s h i f t sC / O% U PF P Y o r R T YV A T i m eC e l l P r o d u c t i v i t yV A S p a c eB e f o r e A f t e rP r o d u c t t r a v e lI n f o r m a t i o n f l o w P r o d u c t f l o wA u t o―v e rb ‖ ―n o u n ‖― ske t ch , b e fo re ‖― ske t ch , a fte r‖F(xiàn)TE 步驟 3 識別關(guān)鍵指標(biāo) 增值空間 增值時間 作業(yè)周期 自動時間 換產(chǎn)時間 運行時間百分比 質(zhì)量 生產(chǎn)率 產(chǎn)品搬運距離 2班次 1x Daily 發(fā)運 : ? 每天 1卡車 ? 作業(yè)周期時間 OCT 120 秒 ? 5 個作業(yè)員工 ? 20 電機 /箱 ? 2 箱 /貨盤 ? 30 “ P” 型 貨盤 /天 ? 15 “ NP” 型 貨盤 /天 ? 庫存 : 5400 P 3940 NP O C T2 s h i f t sC / O%UPP r o d u ct i v i t yV A S p aceB e f or e A f t e rP r o d u ct t r av el1 20 s e c o nds0 m i n90%5 b o x e s / p e r s o n / h r2f t ^21 50f t600 P p c s1 55 N P p c s5, 400 P p c s3, 940 N P p c sI n fo r m a ti o n fl o w Pr o d u c t fl o wM an u al Pus h++S H I P P R O D U C T527,600 s e c / s h if t++ ++步驟 4 完成數(shù)據(jù)表 6,000 件 3 天的供應(yīng)量 庫存 OCT3 shi ftsC/O%UPFPY or RTYVA TimeVA SpaceBefore AfterProduct travel45 seconds90 min90%95% or %^245 sec25ft225pcs 150pcsInform ation flow Prod uc t flowManual PushMILL140,000 sec/shif tAut o 55 secondsVA Space/Machine space OCT2 s hiftsC/O% UPFPY o r RT YVA T imeVA S pa ceBefore Afte rPro du ct tr avel45 seconds0 m in90%95% or %^245 sec500ft12 5pcs 15 0pcsInform atio n flo w Product flo wM anua l Pus hTURN 1127,600 sec/shiftAuto 55 secondsVA S pa ce/M achin e s pa ce 步驟 5 繪制庫存標(biāo)記 Assembly 45,000pcs/mo 5,400 P 3,940 NP Tray = 20 pcs 2 shifts 1x Daily OCT2 shiftsC/O%UPProductivityVA SpaceBefore AfterProduct travel120 seconds0 min90%5 boxes/person/hr2ft^2150ft600 P pcs155 NP pcs5,400P pcs3,940 pcsInformation flow Product flowManual Push+SHIPPING 527,600 sec/shift+ +I 2700P 1440NP I 950P 500NP I 355 OCT2 shiftsC/O%UPFPY or RTYVA TimeProductivityVA SpaceBefore AfterProduct travel200 seconds0 min90%95% or % pcs/person/hr2ft^225sec256ft355 pcs 400P pcs500NP pcsInformation flow Product flowManual Push+ASSEMBLY 2 127,600 sec/shiftOCT2 shiftsC/O%UPFPY or RTYVA TimeCell ProductivityVA SpaceBefore AfterProduct travel40 seconds0 min90%95% or %10 pcs/person/hr2ft^235sec30ft125pcs 0 pcsInformation flow Product flowManual PushGRIND 127,600 sec/shiftAuto 55 seconds375 I OCTAutoC/OUPFPY or RTYVA TimeProductivityVA SpaceBefore AfterProduct travel30 seconds30 min90%85% or 59%150 pumps/person/hr2ft^25 sec660ft550pcs 2,100P pcs1,285NP pcsInformation flow Product flowManual PushPAINT 260 sec/shiftEPE 3 daysOCT3 shiftsC/O%UPFPY or RTYVA TimeCell ProductivityVA SpaceBefore AfterProduct travel160 seconds60 min90%98% or 74%10 pcs/person/hr^215,000 sec1200ft190pcs 250pcsInformation flow Product flowMa ual PushHEAT TREAT 340,000 sec/shiftAuto 54,000 secondsI 340 OCT3 shiftsC/O%UPFPY or RTYVA TimeVA SpaceBefore AfterProdu