【正文】 入，強化和規(guī)范 標(biāo)準(zhǔn)化工作 ? Reduces Waste, Improves Safety, and Improves Quality. 減少浪費，提高質(zhì)量和保障安全 ? Easier Maintenance and increases value of equipment. 設(shè)備更易于維護，提高設(shè)備的使用價值 ? Exemplifies Respect of Customers and Associates 體現(xiàn)了客戶與員工之間的相互尊重 ? Supports a Positive Mental Attitude 保持積極的精神狀態(tài) ? Conveys Pride in the Workplace 讓車間洋溢著自豪的情緒 Learning Objectives 學(xué)習(xí)目標(biāo) ? Convey the purpose for using the Lean tool of 5S to create a Visual workplace. 使用精益生產(chǎn)工具： 5S實現(xiàn)目視化管理的車間 ? Provide a detailed description of the Separate, Straighten, Shine, Standardize, Sustain stages of the 5S process. 解釋 5S（整理、整頓、清掃、清潔、素養(yǎng)）的真正含義 ? Explain the relationship between the Lean tools of 5S and Standard Work. 說明精益生產(chǎn)工具： 5S和標(biāo)準(zhǔn)化工作之間的關(guān)系 ? Describe the process for initiating a 5S event. 開展 5S活動的實施步驟 ? Describe the importance and uses of Visual Management tools in the workplace. 車間目視化管理工具的使用及其重要性 What is 5S? 何為 5S？ 5S Is : A process to ensure a clean, orderly, safe and productive workplace acplished through the creation of a selfexplaining, selfregulating, and selfcontrolling environment that eliminates confusion and ambiguity. 5S就是通過創(chuàng)造自明自覺、自我控制的環(huán)境來消除混亂不清的情況，從而實現(xiàn)一個干凈、整潔、安全、高效的車間 . Benefits of 5S 5S的益處 ? The benefits of 5S can be measured by: 5S的益處可以從以下幾方面來衡量： – Safety: Reduce the number of lost time accidents, workman’ s pensation claims and OSHA recordables. 安全： 減少損失工時事件指數(shù)、員工賠償、職業(yè)安全和健康管理局的不良記錄 – Quality: Eliminate the possibility of using previously rejected parts or the wrong tools. Eliminate contamination and assure pliance to standard procedures. 質(zhì)量： 消除使用以前報廢的零件或使用不當(dāng)工具的可能性，提高清潔度，確保執(zhí)行標(biāo)準(zhǔn)流程 – Productivity: Eliminate wasted time looking for tools. Reduce cycle time, reduce equipment downtime through regular cleaning and inspection. 生產(chǎn)效率： 消除尋找工具浪費的時間，減少生產(chǎn)周期，通過對設(shè)備經(jīng)常的清潔、檢查而減少設(shè)備的故障時間 Benefits for personality of 5S 5S對個人的益處 ? Comfortable work environment for you。 使您的工作環(huán)境更舒適； ? Work more conveniently； 工作更方便； ? Work safer 工作更安全； ? Communicate happily with colleagues 與同事合作更愉快 …… What are the 5S’ s? 何為 5S？ ? Separate (Seiri) 整理 ? Sort/straighten (Seiton) 整頓 ? Sweep/Shine (Seiso) 清掃 ? Standardize (Seiketsu) 清潔 ? Sustain (Shitsuke) 素養(yǎng) Clearly distinguishing between what is necessary and what is unnecessary. Disposing of the unnecessary. 清楚地區(qū)分必需品和非必需品，將非必需品處理掉 Organizing and locating the necessary items so that they can be used and returned easily near the point of use. 將必需品有條理地定位在較近的位置以便使用和歸還 Cleaning and inspection of floors, equipment, furniture, etc… in all areas of the workplace. 清潔和檢查車間所有區(qū)域的地面、設(shè)備、器具等等 Maintaining, improving , documenting and verifying the standards of the first three S’ s. 持續(xù)改進，將前 3個 S標(biāo)準(zhǔn)文件化并加以驗證 Achieving the discipline or habit of properly maintaining the correct 5S procedures. 形成紀(jì)律或養(yǎng)成習(xí)慣來完整地維護 5S的正確流程 SEPARATE 整理 Identify Truly Needed Items 判定必需品 – What is it for? 這個作什么用？ – Why do I have it? 一定要用嗎？ – How often do I use it? 多久用一次？ – Does someone else have the same thing? 其他人是否也有？ Clearly distinguishing between what is necessary and what is unnecessary. Disposing of the unnecessary. 清楚地區(qū)分需品和非必需品，將非必需品處理掉 ? Asking why enables the sorting process. 整理時要問為什么 ? For example, when in the work area, for each “ thing” ask: 例如，在工作區(qū)，對每一樣物品都要問： ? Why do we need it? 為什么需要這個？ ? Why is it used the way it is? 為什么要這樣使用它？ ? If we need it, Why does it not have a home? 如確實需要，為什么沒有它自己固定的位置？ ? Why are there no visual controls to manage it? 為什么不能做到目視化管理？ ? Why are there no posted standards or standard work to tell how to use it and assign responsibility for it? 為什么沒有標(biāo)準(zhǔn)或標(biāo)準(zhǔn)化工作來告之如何使用它而且有人對它負(fù)責(zé)？ ? A “ thing” can be material or information. 所指物品包括物料或信息 SEPARATE through the 5 Whys 用 5個為什么來整理 11 SEPARATE 整理 ? Things Which Should be Reviewed 需要確認(rèn)的物品 Cabis 抽屜 Components 部件 Documentation 文件 Gages 量具 Machines 機器 Packaging Material 包裝材料 Parts 零件 Prints 印刷品 Shelves 架子 Supplies 耗品 Tables 工作臺 Tooling 工具 Towels 毛巾 Trash 垃圾 PRODUCTION AREAS 生產(chǎn)區(qū) Books 書籍 Business Forms 表格 Cabis 抽屜 Catalogs 目錄 Correspondence