【正文】 了基于Pro/E 軟件構(gòu)建分型面的基本原理。畢 業(yè) 設(shè) 計(jì)題 目 塑料罩Ⅱ注塑模具設(shè)計(jì) 英文題目 Injection Mold Design of the Plastic CoverⅡ 摘 要　論文對(duì)塑件的成型工藝進(jìn)行了可行性分析，介紹了該罩類(lèi)零件的模具設(shè)計(jì)流程，給出了模具結(jié)構(gòu)與設(shè)計(jì)要點(diǎn)，并對(duì)模具相關(guān)結(jié)構(gòu)的重要參數(shù)以及注塑機(jī)的各項(xiàng)參數(shù)進(jìn)行嚴(yán)格校核。因塑件含有側(cè)孔，需增設(shè)側(cè)向抽芯機(jī)構(gòu)，綜合多方面因素進(jìn)行分析、比較，在多種可行性設(shè)計(jì)方案中選擇最優(yōu)設(shè)計(jì)方案，以實(shí)現(xiàn)產(chǎn)品的順利頂出，保證產(chǎn)品的自動(dòng)化生產(chǎn)?！娟P(guān)鍵詞】注塑模具；抽芯機(jī)構(gòu)；分型面AbstractThe thesis mainly introduced the mold design process of the caverparts, given the mold structure of the injection mold and the key points in the mold design process, as well as checked all of the important parameters of the injection machine and mold related structures strictly. Due to the sidehole of the part, corepulling mechanism agencies had to be added. Taking all kinds of factors into consideration, then selected the most reasonable program among all the available programs at last, ensured that the plastic was ejected and was manufactured automatic.Pro/E was wildly used throughout the process of 3D injection mould design, the basic principle of parting surface design based on Pro/E was also stated in the paper.【Key words 】Injection mold。 parting surface目 錄前言 .........................................................................1第一章 概論 .................................................................2 模具在工業(yè)生產(chǎn)中的地位 ...............................................2 代模具制造中的新技術(shù) .................................................2 我國(guó)的模具工業(yè)的現(xiàn)狀 .................................................4 我國(guó)的模具行業(yè)的發(fā)展趨勢(shì) ............................................5第二章 塑料罩的結(jié)構(gòu)設(shè)計(jì) ...................................................6 設(shè)計(jì)要求 ...............................................................6 塑件成型工藝的可行性分析及修改說(shuō)明 .................................6 產(chǎn)品精度分析 ........................................................6 脫模斜度設(shè)計(jì) ........................................................7 塑件壁厚分析 ........................................................7 圓角設(shè)計(jì) ...........................................................10 修正后的產(chǎn)品圖 .......................................................10第三章 模具結(jié)構(gòu)設(shè)計(jì) .......................................................11 分型面位置的確定 ....................................................11 型腔數(shù)量和排列方式的確定 ...........................................11 型腔數(shù)量的確定 ....................................................11 產(chǎn)品布局 ..........................................................11 脫模機(jī)構(gòu)方案的確定 ..................................................12 脫模機(jī)構(gòu)的設(shè)計(jì)原則 ................................................12 脫模機(jī)構(gòu)的可行方案設(shè)計(jì) ............................................12 側(cè)型芯與滑塊的設(shè)計(jì) ..................................................15 側(cè)型芯設(shè)計(jì) ........................................................15 滑塊設(shè)計(jì) ..........................................................15第四章 注塑機(jī)型號(hào)的選擇 ..................................................16 注塑成型工藝簡(jiǎn)介 ....................................................16 注塑成型工藝條件 ....................................................17 按預(yù)選型腔數(shù)選擇注塑機(jī) ..............................................18 注塑機(jī)的初步選擇原則 ..............................................18 注塑機(jī)型號(hào)的選擇 ..................................................20 注塑機(jī)參數(shù)校核 ....................................................21第五章 模具設(shè)計(jì) ...........................................................23 模架的選擇 ...........................................................23 模架尺寸的確定 ....................................................24 注塑機(jī)的再次校核與確定 ............................................24 澆系統(tǒng)的設(shè)計(jì) .........................................................24 主流道設(shè)計(jì) ........................................................25 分流道設(shè)計(jì) ........................................................26 澆口設(shè)計(jì) ..........................................................28 冷料井設(shè)計(jì) ........................................................29 脫模力計(jì)算 ...........................................................30 正壓力計(jì)算 ........................................................30 包緊力計(jì)算 ........................................................30 脫模力計(jì)算 ........................................................31 推桿設(shè)計(jì) ..............................................................32 推桿尺寸計(jì)算 ......................................................32 推桿的固定形式 ....................................................32 支承板板厚設(shè)計(jì) .......................................................33 排氣系統(tǒng)設(shè)計(jì) .........................................................33 冷卻系統(tǒng)設(shè)計(jì) .........................................................34 溫度調(diào)節(jié)對(duì)塑件質(zhì)量的影響 ..........................................34 溫度調(diào)節(jié)系統(tǒng)的要求 ................................................34 冷卻系統(tǒng)設(shè)計(jì) ......................................................34 合模導(dǎo)向與定位機(jī)構(gòu)的設(shè)計(jì) ...........................................38 導(dǎo)向機(jī)構(gòu)的整體設(shè)計(jì) ................................................38 導(dǎo)柱、導(dǎo)套設(shè)計(jì) ....................................................38 錐面定位機(jī)構(gòu)的設(shè)計(jì) ................................................38 彈簧滑塊復(fù)位時(shí)彈簧的設(shè)計(jì) ..........................................38 成型零件尺寸計(jì)算 ....................................................38 成型零件尺寸計(jì)算 ..................................................39 成型零件尺寸校核 ..................................................41第六章 典型零件的制造工藝 ................................................43 凸模制造工藝流程 ....................................................43 凹模制造工藝流程 ....................................................44 型腔的數(shù)控加工程序代碼 ................................................45結(jié)論 ........................................................................47參考文獻(xiàn) ...................................................................48謝辭 ........................................................................49前 言塑料作為現(xiàn)代社會(huì)經(jīng)濟(jì)發(fā)展的基礎(chǔ)材料之一，已廣泛應(yīng)用于國(guó)民經(jīng)濟(jì)的各個(gè)領(lǐng)域，與鋼鐵、木材、水泥成為材料領(lǐng)域的四大支柱，有著以塑代鋼、以塑代木的發(fā)展趨勢(shì)。先進(jìn)的制造技術(shù)對(duì)注塑模具制造產(chǎn)生了重大的影響，利用先進(jìn)的 CAD/CAM/CAE技術(shù)進(jìn)行模具的設(shè)計(jì)與制造，不僅省時(shí)省力，實(shí)現(xiàn)了無(wú)圖紙化加工，而且制品的準(zhǔn)確性，減少了試模的次數(shù)，縮短模具的設(shè)計(jì)及生產(chǎn)周期，反過(guò)來(lái)，注塑成型技術(shù)的產(chǎn)生與發(fā)展也對(duì)制造技術(shù)不斷提高提出了新的要求。第一章 概論 模具在工業(yè)生產(chǎn)中的地位模具工業(yè)是國(guó)民經(jīng)濟(jì)的基礎(chǔ)工業(yè)，是產(chǎn)業(yè)化經(jīng)濟(jì)不可或缺