生產(chǎn)管理-tpm方法-展示頁
2025-06-07 17:20本頁面
【正文】 is method of causes Register the microstoppages Select the micro stoppage to be treated Quantify the causes (counting) Identify the possible causes of the micro stoppage PROCESS People Concerned Methods Steering: Supervisor Execution: Operators, Supervisor, Maintenance and Manufacturing Engineering Technicians Method: meetings on the shopfloor with problem solving tools ( Pareto Brain Storming 5M causeeffect diagram 5 Why39。s) Steering: Supervisor Execution: Technicians and Operators Method: Use of exhaustive film of all the machine anomalies (with followup of human intervention). Pareto Steering: Supervisor Execution: Operators Method: Noted on numbered workstation form (counting) Steering : Supervisor Execution: Maintenance Expert Method: Formalise and train the operator in diagnosis 2 1 3 5 4 Select the machines TPM: MICROSTOPPAGES TREATMENT METHODOLOGY Create or modify if necessary the routine sheet of preventive maintenance Select the causes to be treated in priority Setup the solutions Look for solutions Continue with the counting of causes of the microstoppage Steering: Supervisor Execution: Manufacturing Engineering Technician Maintenance Prof. Operators Method: Depending on the level of machine modification and/or level of maintenance Define the training needs and train the contributors Steering: Supervisor Execution: PSG members Method: Pareto Balancing Brain storming Steering: Supervisor Execution: Operators Method: Noted on workstation form (counting) Apply the new standard 9 7 6 10 8 11 TPM ROLE OF THE OPERATOR ?PREVENTIVE MAINTENANCE –Carry out production operations correctly and set up the machine ?Do inspection of the machine everyday –Maintain the performance of the machine ?Cleaning, Greasing,Tightening ?Apply the self maintenance routine sheets –Communicate with maintenance department ?Carry out the counting of microstoppage registration sheets ?Carry out the recording of microstoppages causes –Participate with engineering and trial of new equipment TPM ROLE OF THE OPERATOR ?CURATIVE MAINTENANCE –Prepare the machine conditions for repair –Give their feelings about the machine and their opinions about the working conditions –Assist technicians during repair and heavy maintenance –Participate in PSG to identify solutions for microstoppage and breakdown TPM: MICROSTOPPAGES OPERATOR TRAINING ? Steps during which the operator bees trained –Elaboration of causeeffect diagram –Diagnosis of the causes of microstoppages –Research for solutions –Creation or modification of the preventive maintenance routine sheet ? Acquired knowledge –Construction of a causeeffect diagram, methodology and research of causes, knowledge of factors responsible for the correct functioning of the machine –Diagnosis methodology of a malfunction –Technical knowledge –Knowledge of machine maintenance needs TPM ?PREVENTIVE MAINTENANCE –Train and assist the operators –Im
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