【正文】 Correlation with using plants 何時需要？ When needed? 哪里需要 ? Where needed? 多少數(shù)量 ? How much? 按節(jié)拍生產(chǎn) Run at Rate 生產(chǎn)能力確認 Capacity Verification ? PPAP is required for, but not limited to: ? PPAP對以下情況適用（但不局限于）： ? All new tooled parts （使用新模具生產(chǎn)零件） ? All new vehicle programs and running changes for vehicles currently in production (新車型，或者是對現(xiàn)有車型的變更 ) ? Any change in supplier operating pattern (. new shift) (生產(chǎn)模式的變更 ) ? Any additional, modified or reconfigured production tooling, equipment or work streams （模具，設備或生產(chǎn)線的增加，改造或重新裝配） ? Revised customer DPV (Daily Production Volume) exceeding verified supplier capacity level （客戶需求量的增加） ? Phased PPAP introduction ? 階段性生產(chǎn)件批準程序的介紹 ? Ford special requirements to PPAP 18 elements. ? 福特汽車對于生產(chǎn)件批準 18個項目的要求。 ? VPP usage ? VPP的使用方法 ? Phased PPAP is Ford’ s approach to PPAP process management Phased PPAP是福特特有的生產(chǎn)件批準管理程序。 ? Requires a supplier site to demonstrate ? Manufacturing capability （制造能力） ? Product quality （產(chǎn)品質(zhì)量） ? And production capacity （產(chǎn)能） ? ?prior to job 1 （在 J1之前） ? Phased PPAP anizes the process into four phases ? Phase 0: RunatRate ? Phase 1: Quality Verification ? Phase 2: Production Verification ? Phase 3: Capacity Verification PPAP X 1 PP FEU Job 1 Phased PPAP Phase 0 Phase 1 Phase 2 Phase 3 STATUS: Phase 2 Completed Phase 2 Warrant [18] Yes Status Tracking Database 2 3 4 Proceed to next page Submit to Customer Important note: Phase 2 and Phase 3 can happen concurrently if all Inputs and Outputs are satisfied No INPUTS Released design [1,2,3 amp。 line) Quantity of parts required as defined by customer (default 300 consecutive parts) Production process including control plan, flow diagram instructions amp。 7] Production Tools, Facilities amp。 17] EVENT: Conduct Run at Rate Planned production cycle times required to support Daily Production Volume Outputs from the event STATUS: Phase 0 Completed Implement Corrective Action on Input Was the PreLaunch Control Plan followed? Were the prescribed number of acceptable parts produced? Were the parts produced in the defined period? Did all operations meet their planned cycle time ? Yes Yes Yes Yes No No No No Are the RunRate input requirements in place for the production stream? Yes START No Capacity Analysis Worksheet Status Tracking Database 1 4 Proceed to next page Required Inputs Submit to Customer Note: [x] refers to the Element Number in PPAP 4th Edition that will assist in confirming requirements STATUS: Phase 1 Completed Continue Production Part Approval Process (PPAP) using parts from Phase 0 Dimensional measurements [9] Material Tests [10] Statistical process package [11] Performance Tests [12] Appearance criteria [13] Sample parts [14] Master samples [15] Customer Specific Requirements[17] as defined by PPAP Have the PPAP elements been satisfied? Yes Status Tracking Database 1 4 2 4 Important note: For suppliers with only one production stream pletion of Phase 1 amp。 Capacity Analysis Report Determine Root Cause amp。 acceptable parts produced? Did the volume of acceptable parts produced meet or exceed the required DPV? No Yes No 3 Required Inputs Phase 0 Phase 1 Phase 2 Phase 0 RunatRate Phase 1 Quality Verification Phase 2 Production Verification Phase 3 Capacity Verification 1 Design Records 2 Engineering Change Documents 3 – Customer Engineering Approval 4 Design FMEA 5 Process Flow Diagrams 6 Process FMEA 7 Control Plans 8 Measurement System Analysis Studies 16 Checking Aids 17 CustomerSpecific Requirements 9 Dimensional Results 10 Records of Material / Performance Test Results 11 Initial Process Studies 12 Qualified Laboratory Documentation 13 Appearance Approval Report 14 Sample Production Parts 15 Master Sample 18 PPAP Warrant PPAP Warrant (element 18) RunatRate for all production streams (element 1 – 8, 16, 17) Quality Verification for all production streams (element 9 – 15) Capacity Analysis Report Capacity Analysis Report PPAP Warrant (element 18) Have RunatRates (Phase 0) been conducted and Quality Verifications (Phase 1)