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標準備件(如驅動馬達) ? Category B: All other equipment/machines ? B類: 所有其它設備 /機器 ACTION ITEM 1: Assess All Equipment (cont.) 行動內(nèi)容 1:評估所有設備(待續(xù)) 18 In addition to machine category, create a table listing all machines and additional categories, such as: 除了機器分類,還應作一表格列出所有機器和附加類別,如: ? Year of manufacture ? 產(chǎn)品的生產(chǎn)年份 ? Type of machine? Condition? (Good / Fair / Poor) ? 機器類型?狀況?(好 /一般 /差) ? Does Operator PM process exists (Has a service card been created?) ? 是否有操作員生產(chǎn)性維護程序(是否有服務卡?) ? Does Maintenance PM process exist (Does a written maintenance task list exist?) ? 是否有維護生產(chǎn)性維護程序(是否有記錄的維護任務表?) ? Has the machine undergone initial cleaning? ? 機器是否經(jīng)過最初的清潔? ? Has machine been assessed for safeguarding per SP008? (EHS items) ? 機器是否經(jīng)過安全裝置 SP008評估?( EHS項) ACTION ITEM 1: Assess All Equipment (cont.) 行動內(nèi)容 1:評估所有設備(待續(xù)) M A C H I N I N GSaf et y P lan 2023A R EA : 0 0 7M A C H I N E C A T A G O R YB R A S S T A G Y E A R T Y P E E Q U I PG E N . C O N D . G O O D / F A I R / P O O RB 3124 88 B r i d g e p o r t G o o dB 3004 85 H a r d i n g e G o o dB E 1 5 0 7 5 58 W a r r e n S p i n P i t P o o rB E 6 0 4 9 1 87 S h a d o w g r a p h G o o dB E 7 6 3 1 2 91 B a l a n ce co n t r o l l e r G o o dB 3168 90 B o st o G o o dB 2615 78 B o st o G o o dB 2548 75 Lapper G o o dB 3280 93 O ku m a G o o dB 3198 91 H a r r i so n m a n . l a t h e G o o d19 Possible Categories: 可能的分類: ? Good: Equipment which retains all of it’s original functions, accuracy and reliability. ? 好 :設備保持所有原來的功能,精確并可靠。 We Categorize all Equipment based on how Unique and Critical it is to ensure we focus attention on the right equipment first. Pay special attention to bottleneck equipment. 我們根據(jù)設備的獨特性和重要性對所有設備進行分類,以確保我們的注意力優(yōu)先放在正確的設備上。 Lockout/Tagout Review: 鎖定 /標識檢查 16 ACTION ITEM 1: Assess All Equipment 行動內(nèi)容 1:評估所有設備 ? By “Equipment” we mean any machine that was a capital expense and has a depreciative value. Or any machine that is important to your cell. ? 所謂“設備”是指任何花費了資金并會貶值的機器。 Lockout/Tagout Review: 鎖定 /標識檢查 15 WARNING 警告 ?NEVER ACCEPT LOCKOUTS KEYS FROM ANYONE. ?決不要從它人處接受鎖定設備的鑰匙。 Lockout/Tagout Review: 鎖定 /標識檢查 14 Tagout Definition 標識的定義 ? The process of securely fastening a tag or prominent warning sign to indicate that both the energy isolating device and the equipment being controlled, must not be operated. ?是將一標簽或明顯的警告標志緊附于設備上 以表明 不能 對電源隔離設備及處于控制下的 設備進行操作。 Tip of the Iceberg 冰山的頂端 7 Typical Causes of Machine Breakdown 典型的機械故障原因 Failure to add oil. 沒有加油 Grit and chips in revolving or sliding parts 旋轉或滑動零件中的砂礫和碎片 Contamination of sensors, contacts and Connectors 傳感器、觸敏器、 連接器污染 Dirt and dust on cooling fan 冷卻風扇上有 灰塵和污垢 Component Failure 組件失靈 I wonder what’s going to fail next? 我在想下面還會出什么 問題呢? 8 TPM Techniques TPM技術 Normal operating Range 正常操作范圍 Danger! 危險! ? Simplify and Document TPM Activities. ? 簡化并記錄 TPM行動 ? Use visual techniques to indicate what’s right / what’s wrong. ? 運用直觀技術來演示什么是 對的 /什么是錯的。” “I design, you operate.” “我設計,你操作?!? Old Attitude: 過去的態(tài)度: “I operate, you fix.” “我操作,你修理。 In the past, maintenance focused on fixing equipment after it broke. 過去,維護工作總是集中在設備壞了 以后 對其進行修理。Total Productive M