【正文】 期產(chǎn)品質(zhì)量策劃 關(guān)鍵策略 ? Get involved early 盡早參與 – Don‘t wait for the PPAP request 不要等發(fā)出 PPAP的要求后再開(kāi)始 ? Communicate issues to SQIEs 與供應(yīng)商質(zhì)量改進(jìn)工程師就出現(xiàn)的問(wèn)題進(jìn)行溝通 – Can provide help 可以提供幫助 – Programs want no surprises 項(xiàng)目中不希望發(fā)生意外事件 ? Communicate often 經(jīng)常溝通 – Engineering 工程 – Purchasing 采購(gòu) – Between China/EU/UK/US 中國(guó)與歐洲 /英國(guó) /美國(guó)之間的溝通 APQP Key Strategies 前期產(chǎn)品質(zhì)量策劃 關(guān)鍵策略 ? Request drawing quality reviews and design review participation 要求參與到圖紙質(zhì)量評(píng)審和設(shè)計(jì)評(píng)審當(dāng)中來(lái) – Drive design for manufacturability and assembly 提高設(shè)計(jì)的可制造性和可裝配性 ? Document all requirements 用文件記錄所有的要求 – Open issues log critical 記錄所有未決事宜 – Follow up on everything 跟進(jìn)所有事宜 ? Document evidence 文件證明 – Evidence books 證明資料手冊(cè) ? Utilize APQP checklists and manuals 使用 APQP檢查清單和手冊(cè) Source Release 貨源發(fā)放 Source Release – Overview 貨源發(fā)放 ——概覽 ? Supplier certifies parts are to print 供應(yīng)商確保零件滿(mǎn)足圖紙要求 – Documents exceptions and deviations 用文件記錄例外情況和偏差 – All nonconformances must be approved by design engineer 所有不合格情況必須經(jīng)過(guò)設(shè)計(jì)工程師批準(zhǔn) ? Source Release approves quantity of parts, or preliminary process 貨源發(fā)放批準(zhǔn)的是一定數(shù)量的零件或初步工藝 ? SQIE retains data 供應(yīng)商質(zhì)量改進(jìn)工程師保留數(shù)據(jù) ? A copy of the signed Record of Conformance is kept with APQP evidence book 將一份簽好字的合格記錄和 APQP證明文件信息保存在一起 Source Release – Package Content 貨源發(fā)放 ——整套文件的內(nèi)容 ? Full layout on three pieces 三件的全尺寸報(bào)告 – Must include everything on the drawing 必須包括圖紙上的所有內(nèi)容 – Check that supplier has correct drawing and standards 檢查供應(yīng)商是否使用正確的圖紙和標(biāo)準(zhǔn) ? 100% inspection or acceptable Cpk Ppk demonstrated for majors and criticals 100%檢驗(yàn)或有可接收的 Cpk值 主要和關(guān)鍵尺寸 /特性的 Ppk – Quality engineering judgment call to accept anything less than 100% inspection. 對(duì)于沒(méi)有 100%進(jìn)行檢驗(yàn)的項(xiàng)目需要質(zhì)量工程師的評(píng)判方可接收。 Definitions定義 ? PCC – Production Capability Certification ? PCC生產(chǎn)產(chǎn)能認(rèn)證 – Cummins run at rate process – 康明斯認(rèn)證生產(chǎn)速率過(guò)程 ? DQR – Drawing Quality Review ? DQR圖紙質(zhì)量審評(píng) – Cummins process to cross functionally review drawings for any discrepancies – 如有差異，康明斯跨功能對(duì)圖紙進(jìn)行評(píng)審的過(guò)程。APQP Process 前期產(chǎn)品質(zhì)量策劃過(guò)程 Engine Business Global Purchasing 發(fā)動(dòng)機(jī)業(yè)務(wù)全球采購(gòu) Definitions 定義 ? APQP Advanced Product Quality Planning APQP 前期產(chǎn)品質(zhì)量策劃 ? VPI Value Package Introduction VPI價(jià)值包引進(jìn) – Cummins new product introduction process – 康明斯新產(chǎn)品引進(jìn)過(guò)程 – Cross functional approach – 跨功能方式 ? VPI SQI Lead – Quality Engineer responsible for information flow between EBGP SQI and program teams VPI SQI Lead負(fù)責(zé)發(fā)動(dòng)機(jī)事業(yè)部全球采購(gòu)的供應(yīng)商質(zhì)量工程師和項(xiàng)小組之間信息交流的質(zhì)量工程師。 ? Source Release Process used for quality approval prior to PPAP 貨源發(fā)放 在生產(chǎn)件批準(zhǔn)程序（ PPAP）之前用于質(zhì)量批準(zhǔn)的過(guò)程。 ? MQV – Manufacturing Quality Verification ? MQV制造質(zhì)量證明 – Cummins process to drive elimination of defects – 按照康明斯流程推動(dòng)消除缺陷。 ? Signed Record of Conformance 簽字認(rèn)可的符合性報(bào)告 Source Release – Expectations for Beta 1 貨源發(fā)放 ——對(duì) Beta 1的期望 ? Send documentation to SQIE for approval. 提供文件給供應(yīng)商質(zhì)量改進(jìn)工程師進(jìn)行批準(zhǔn)。 ? SQIE reviews and signs ROC 供應(yīng)商質(zhì)量改進(jìn)工程師進(jìn)行審核以及簽署符合性報(bào)告。 ? Send copy of Signed ROC and documentation with the parts (to UK or to DFM Logistics). 提交零件同時(shí)付一份簽字的符合性文件（給英國(guó)或東風(fēng)物流公司） ? Parts received without signed ROC will be held for inspection at Darlington. 收到零件時(shí)如果沒(méi)有簽署的符合性報(bào)告，則零件需要由 Darlington進(jìn)行檢驗(yàn)。 Is there a purchasing agreement in place? Is one needed for this supplier? Reference PUR020414 采購(gòu)協(xié)議到位了嗎？ 需要給供應(yīng)商一份嗎？ 參見(jiàn) PUR020414 2. Manufacturing Process Layout 制造過(guò)程全記錄 ? Used to document what was used when 當(dāng)出現(xiàn)以下情況時(shí)通常要對(duì)制造過(guò)程進(jìn)行記錄 – Many parts are implemented in phases 很多零件分階段執(zhí)行 – Some parts will move to China after Beta 一些 Beta階段過(guò)后要轉(zhuǎn)到中國(guó)的零件 ? Information that could be used in working quality issues 這些信息可以用于處理質(zhì)量問(wèn)題 – Containment, process start dates, etc. 遏制、過(guò)程啟動(dòng)日期等 2. 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