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西得樂pet瓶工藝-文庫吧資料

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【正文】 a single site: bottle design, feasibility testing on dedicated machines, test laboratory, mold shop20年的經(jīng)驗和專有技術(shù) ,每年設(shè)計和開發(fā)的瓶坯和瓶子超過 3000。Bottlephenomena瓶坯和瓶子設(shè)計的專有技術(shù)Preformcharacteristicsn 真空現(xiàn)象 Knowhown 瓶坯和瓶子的特性 BottleAgingcyclesblowing,(.tohardrecipes將工藝程序從硬盤下載到控制面板上(紅外加熱爐、吹瓶、速度、循環(huán)時間等) downloadProcess228。touchinapressureBycoolingenablingcontrol只需按觸摸屏上的按鍵即可。228。molds,rods,grippers,wheels,partsallsystem桿、底模等) Quick228。easyquickmolds228。andsavereliable,Fastobturatorself(equippedhydraulicsconnectorsQuick水環(huán)路的快速更換連接系統(tǒng)(帶氣密裝置)。/HPRSBO二代吹瓶設(shè)備具有高度靈活性,可從一個品種轉(zhuǎn)到生產(chǎn)另一個品種。/0,50主要吹塑Main blow空氣冷卻Air cooling最終的排氣Final exhaust死角 Dead angle模具鎖住Mold locked預(yù)吹Preblow吹嘴降落Nozzle down優(yōu)化的 SBO20熱定型設(shè)備的用時表( 950瓶 /小時 /模)Timing chart of the SBO 20 optimized HR 950 B/H/M多樣性 (HR/CSD/HPR)Versatility50,30176。47,90176。0,323,010,4626,80176。285,70176。301,10176。47,90176。176。0,440,200,200,53176。18,90176。0,462,870,4641,80176。272,70176。type不變 timingSBO一代吹瓶機(jī)serieskinematics不同的時間限定 In order to achieve most severe filling condition (in or offline), blow molding machine can be optimized. Output rate will be reduced to improve cycle time, increasing crystallinity level and reducing stress. 優(yōu)化的機(jī)械運動 time考慮到最為惡劣的灌裝條件(連線或非連線),吹瓶機(jī)可以進(jìn)行優(yōu)化。Optimizedfinalair main up/downu 預(yù)吹 blowunlockinglockingclosing u 模具上鎖與解鎖 moldWheelforBlowingstickingAvoidprocess.避免了瓶子的粘黏現(xiàn)象。theendatandInsure.確保吹塑過程的穩(wěn)定和最后的收縮。fromisAirAirduringandbettermovements2duringisobaricremainsdeformation, To變形。BlowControllevels. 中央控制系統(tǒng) lowertoismolecularoftheisheat受熱時,分子鏈的結(jié)構(gòu)重新調(diào)整以達(dá)到較低的應(yīng)力水平。C on heat regulator)u 溫控的油管 Temperaturecontrolled oil circuitu 帶有安全關(guān)閉系統(tǒng)的快速熱油連接Quick oil connection with safety closing systemu 快速更換(模具) Easy change over (shell mold)C) 135 to 145 176。molds模具表面溫度達(dá) 135 to 145 176。Blowmoldingn SBO二代吹塑轉(zhuǎn)輪 SBO Series2 blow wheelu 根據(jù)連續(xù)輪轉(zhuǎn)機(jī)械運動原理 ,將螺線閥與機(jī)械命令相結(jié)合 Combination of solenoid valve control with mechanical mand and control, based on continuous rotary kinematicsn 吹塑轉(zhuǎn)輪的特點 Blow wheel features u 方型模具支撐架適用于吹制最大容量為 2升的耐熱瓶,與CSD模心和方型模具兼容(最高速度 1200瓶 /小時 /模) Square GUPMs up to 2 L HR bottles, CSD shell and square mold patible (up to 1200 bph/mold)u 圓型模具支撐架適用于吹制最大容量為 ,與 CSD模心兼容 (最高速度 1530瓶 /小時 /模 ) Round GUPMs up to 0,6 L bottles, CSD shell mold patible (up to 1530 bph /mold)u 熱模吹塑及空氣冷卻 Hot molds and aircoolingu 優(yōu)化的輸送裝置和模具駐留時間 Optimized transfers and mold residence time熱模 Bottle結(jié)晶 Crystallization kiics228。pickupu 西得樂的專門研究和取得的經(jīng)驗表明 Specific studies carried out by Sidel and experience are showing :? 1000至 1500 ppm的濕度甚至有助于 1000 to 1500 ppm of moisture are even of some help in :228。onblowonmoistureC)1102806016001002003004005001400 3600Moisture absorption (ppm)Volume increase / 500ppm preforms (ml)lubricant effectextra IR absorption41克瓶坯 41g preform mm thick0 ppm 1400ppm 3600ppm吸濕對氣泡的影響IncidenceCalorimetric Temp. (176。waterC 50% RH Influence22176。incontrol59克瓶坯 59g preform thick瓶坯對水分的吸收WaterSpindlesu 保護(hù)瓶口 Neck protection? 結(jié)晶和非結(jié)晶瓶口均可與轉(zhuǎn)子配合工作 Spindles can accept both crystallized and amorphous neck finish? 在加工非結(jié)晶瓶口時 ,由于熱定型瓶坯加熱爐的熱量較標(biāo)準(zhǔn)加熱爐的熱量大 ,會對坯口產(chǎn)生多項熱應(yīng)力 . In case of an amorphous neck finish, several thermal stresses are caused by the nature of the process: heatconditioning is more intense than in the standard process? 轉(zhuǎn)子配有散熱裝置并可通風(fēng) Spindle bodies are equipped with radiators and are ventilated? 改進(jìn)后的散熱裝置抑制了過量加熱的風(fēng)險 The risk of overheating is limited by the improved heat exchange? 瓶口得到很好的保護(hù) Prevention of any rise in neck temperature ? 在瓶坯加熱爐的出口設(shè)有 3臺溫度監(jiān)測儀 3 temperature control cameras on the preform at the oven outfeed? 溫度監(jiān)測儀監(jiān)測以下 3個部位的溫度 :支撐環(huán)下 ,坯身 ,坯底 Temperature measurement on the neck amorphous neck), on the body and the base? 監(jiān)測儀將數(shù)據(jù)反饋給燈管溫度調(diào)節(jié)裝置 Feedback on lamp control from the heat units? 溫差在 1度以內(nèi) Process temperature control to within one degree溫度控制 Bigrangerange中等范圍及大范圍 Automaticpreformfinen 有助于對瓶坯溫度作細(xì)微調(diào)整Help Fully(備選 AirC T176。Reflectors100%折光 S2 (100% reflection)Body Neckwith no reflector 110 110 0 15S2 reflectors(100% reflection) 121Air Speed (m/s)internalT176。VentilationAIRAIRheatingProfile n 高強(qiáng)度加熱潛能 High power reserve 第 1加熱區(qū)為 3000瓦 3000 w / Zone 1 第 2至 9加熱區(qū)為 2500瓦 2500 w / Zone 2 to 9 n 高效加熱 Profile reached activelyu 分為 9個區(qū)域?qū)ζ颗鞑煌课贿M(jìn)行加熱 9 zones splitable profileu 瓶坯受熱部位熱量分布精確 High accuracy temperature profileu 加熱區(qū)間距累進(jìn)式排列 Progressive pitch racku 對各種坯型均可進(jìn)行優(yōu)化加熱 Optimized lamps distribution for any type of preforms u 由能量控制加熱 Power regulated lampsu 根據(jù)瓶坯和瓶子的規(guī)格進(jìn)行優(yōu)化加熱 Profile optimized according to preform and bottle specifications溫度的變化程度Temperature Gradients第 1步 Phase 1第 3步 Phase 3第 4步Phase 4第 2步 Phase 2n 整個過程分為 4個步驟 Process broken down into 4 phasesu 有效的溫度變化程度 Gradients reached activelyu 溫度變化程度控制工藝質(zhì)量和效率 Control of quality and efficiency of process regarding to gradients高效的瓶坯加熱Highly Effective Temperature Gradientsu 整個過程分為 4個步驟 Process broken into 4 phases u 熱量穿至瓶坯中心部分,瓶坯外部均保持通風(fēng) Heat rays perate to the core, exterior of preform ventilated u 效率完全控制 Efficiency fully controlled滲透性加熱Heat perationMid Oven stabilization滲透性加熱 Heat peration末區(qū)短時溫控 Short stabilizationGradients reached溫度開始變化Gradients start瓶坯加熱 AccuracyTemperatureoven溫度保持一致HighInfraheatwheelC 灌裝 FILLING AT 95 176。setabsorptionn 拉伸吹塑時產(chǎn)生的應(yīng)力,主要在于 Stresses are induced during stretch blow molding and depend on :u 瓶坯設(shè)計 Preform designu 拉伸速度 Stretching speedu 瓶坯溫度 Preform temperatureu 吹瓶速度 Blowing speedn 應(yīng)力的釋放對于瓶子合理溫度下的熱定型至關(guān)重要
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