【正文】 r Proofing Exercise? Think of an example at work or at home where error proofing can prevent an undesirable thing from happening 想想工作或生活中使用防錯措施避免不好事情發(fā)生的例子? Discuss as a team and report – Take 5 minutes 小組討論、匯報 —5 分鐘GMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 42DIMC GMSManufacturingProcess ValidationProductQualityStandards QualitySystemManagementQualityFeedback/FeedforwardStandardizedWorkVisualManagementManagementby TAKT TimeWorkplaceOrganizationAndonConceptProblemSolvingEarly Mfg. and DesignIntegration (DFM / DFA)ContinuousImprovementProcessLean Design of Facilities, Equipment,Tooling and LayoutBusiness PlanDeploymentTotal ProductiveMaintenanceControlledExternal TransportationScheduledShipping /ReceivingLevel VehicleOrder Schedules SupplyChainManagementInternal Pull /DeliverySimpleProcessFlowSmall LotPackagingTemporaryMaterialStorage Fixed Period Ordering System/ Order PartsHealth andSafety Priority Qualified People Team ConceptPeopleInvolvementOpenCommunicationProcessValuesVision/MissionShop FloorManagementInProcessControl Verification工序控制與認證Product Quality StandardsGMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 43DIMC GMSInProcess Control Verification – (3) Elements 工序控制與認證工序控制與認證1. PreventionOutputs輸出Inputs投入NOK2. DetectionOKNext Process下道工序Feedback 反饋Do not不要Accept 接受Build 制造Ship 傳遞a Defect! 缺陷！Living Up to the Motto…符合標準3. Containment包容GMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 44DIMC GMS1) StandardizedWork 標準化工作Follow and Continuously Improve Standardized Work!!!遵守及不斷改進標準化工作！！InProcess Control Verification – 1) PREVENTIONPreventionVehicle ManifestManual 2DoorSunroofGMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 45DIMC GMS2) Focus on Operation 集中精力生產Keep Your Concentration Respect Standardized Work of Others!注意及尊重他人的標準化工作InProcess Control Verification – 1) PREVENTIONPreventionGMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 46DIMC GMS3) Error Proofing Prevention Operator Aids 防錯預防與操作者支持The Best Process is One That Cannot Fail!最好工序就是不會失敗的！InProcess Control Verification – 1) PREVENTIONPreventionDAEWOOGMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 47DIMC GMS4) Regular Checks of Systems Processes定時檢查系統(tǒng)與工藝Std. WorkChecks!檢查標準化工作InProcess Control Verification – 1) PREVENTIONPreventionCHECK CHECK???????CHECKProcess Control Checks!檢查工序控制！TPM Checks!檢查 TPMSafety/5SChecks!檢查安全 /5SGMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 48DIMC GMS1) SelfChecks2) 自檢Include Quality Checksin Standardized Work!把質檢作為標準化工作的一部分InProcess Control Verification – 2) DETECTIONDetectionCheck Methods:POINTTOUCHLISTENCOUNTGMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 49DIMC GMS2) Error ProofingDetection 檢測防錯Use Visual and Audio Signals!使用視覺、聽覺信號！InProcess Control Verification – 2) DETECTIONDetectionStop the Line, or停線或Use Alarms, or使用警報或Combination of Both, depending on Criticality 根據(jù)危險程度兼用兩種方法GMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 50DIMC GMS3) InProcessVerification 工序認證 Inspectors are not there as a policeman, theysupport production byconfirming the process!檢察員不充當警察角色，而是作為確定工序的生產支持者InProcess Control Verification – 2) DETECTIONDetectionVerification Stations Final Line.GMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 51DIMC GMS3a) Focus onCritical items 集中注意重大問題Frequency of checks to not allow Critical defects to leave the shop!經(jīng)常檢查，不讓重大缺陷走出車間！InProcess Control Verification – 2) DETECTIONDetectionSafety Items“WalkHome” ItemsMajor Customer DissatisfierS/CF/FGMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 52DIMC GMS4) Defect Escalation缺陷逐層匯報 Escalate defects to leadership for support depending on frequency and criticality!根據(jù)缺陷出現(xiàn)頻率與嚴重程度逐層向領導匯報以尋求支持！InProcess Control Verification – 2) DETECTIONDetectionExample:Team LeaderSection LeaderGroup Leader2 defects/ 1 hour4 defects/ 1 hourGMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 53DIMC GMS1) Use Andon (taught morelater) 使用暗燈Make problems visual pull in support!問題直觀，拉線尋求幫助！InProcess Control Verification – 3) CONTAINMENTAlways Remember the Priorities:一定要牢記：1) Safety安全2) Quality質量3) Responsiveness (Throughput)響應Containment包容GMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 54DIMC GMS2) Follow Containment Process 遵循包容程序Extraordinary actionsto prevent defects frombeing passed!采取特別行動防止缺陷傳遞！InProcess Control Verification – 3) CONTAINMENTSome examples:1) Stop the line停線2) 100% checks100% 檢查3) Online repair 線上維修4) Reworks返工5) Sorting 整理Containment包容GMS OrientationBuiltin quality GMDAT/DIMC ConfidentialVersion Date Slide 55DIMC GMSHow Does our Quality Motto relate to Containment?Do not不要Accept 接受Build 制造Ship 傳遞a Defect! 缺陷！It means empowered leaders make judgments how to control quality while trying to keep the line running!!意味著領導有權作出決定：在盡量不停線的情況下，怎樣控制好質量！Does this mean we