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發(fā)動(dòng)機(jī)連桿加工工藝及夾具設(shè)計(jì)說明書畢業(yè)設(shè)計(jì)-文庫吧資料

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【正文】 切削寬度ae= mm則主軸轉(zhuǎn)速n = 1000v/D =107 r/min—74 按機(jī)床選取n = 750 r/min則實(shí)際切削速度V = Dn/(100060) = m/s 銑削工時(shí)為:—10 L = 38 mm L1 = + = mm L2 = mm基本時(shí)間tj = L/fmz = (38++)/(608) = min—46 輔助時(shí)間ta = = min(3) 粗锪連桿兩螺栓底面 選用鉆床Z3025根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—67選取數(shù)據(jù)锪刀直徑D = 28 mm 切削速度V = m/s锪刀齒數(shù)Z = 6 切削深度ap = 3 mm 進(jìn)給量f = mm/r則主軸轉(zhuǎn)速n = 1000v/D = r/min—30 按機(jī)床選取n = 750 r/min則實(shí)際切削速度V = Dn/(100060) = m/s 锪削工時(shí)為: —7L = 28 mm L1 = mm 基本時(shí)間tj = L/fn = (28+)/(7508) = min(4) 銑軸瓦鎖口槽 選用銑床X62W根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—90選取數(shù)據(jù)銑刀直徑D = 63 mm 切削速度V = m/s銑刀齒數(shù)Z = 24 切削深度ap = 2 mm 切削寬度ae = mm af = mm/r 則主軸轉(zhuǎn)速n = 1000v/D = 94 r/min—74 按機(jī)床選取n=100 r/min則實(shí)際切削速度V = Dn/(100060) = m/s 銑削工時(shí)為: —10 L = 5 mm L1=63+ = 33 mm L2 = mm基本時(shí)間tj=L/fmz=(5+33+)/(10024)= min—46 輔助時(shí)間ta== min(5) 精銑螺栓座面 選用銑床X62W根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—90選取數(shù)據(jù)銑刀直徑D = 63 mm 切削速度V = m/s銑刀齒數(shù)Z = 24 切削深度ap = 2 mm 切削寬度ae = 5 mm af= mm/r 則主軸轉(zhuǎn)速n = 1000v/D = 142 r/min—31 按機(jī)床選取n = 150 r/min則實(shí)際切削速度V = Dn/(100060) = m/s 銑削工時(shí)為: —10 L = 28 mm L1 = + = 19 mm L2 = 3 mm基本時(shí)間tj=L/fmz = (28+19+3)/(15024) = min—46 輔助時(shí)間ta = = min(7) 精磨結(jié)合面 選用磨床M7130根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—170選取數(shù)據(jù)砂輪直徑D = 40 mm 切削速度V = m/s 切削深度ap = mm 進(jìn)給量fr0 = mm/r則主軸轉(zhuǎn)速n = 1000v/D = 157 r/min—48 按機(jī)床選取n = 100 r/min則實(shí)際切削速度V = Dn/(100060) = m/s 磨削工時(shí)為: —11 基本時(shí)間tj= = min (= k=1 z=8) 銑、磨連桿蓋結(jié)合面(1) 粗銑連桿上蓋結(jié)合面 選用銑床X62W根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—74(84)選取數(shù)據(jù)銑刀直徑D = 75 mm 切削速度V = m/s切削寬度ae = 3 mm 銑刀齒數(shù)Z = 8 af = mm/r 則主軸轉(zhuǎn)速n = 1000v/D = 89 r/min—74 按機(jī)床選取n = 100 r/min則實(shí)際切削速度V = Dn/(100060) = m/s 銑削工時(shí)為:—10 L = 38 mm L1 = + = 16 mm L2 = mm基本時(shí)間tj = L/fmz=(38+16+)/(1008) = min—46 輔助時(shí)間ta== min(2) 精銑連桿上蓋結(jié)合面 選用銑床X62W根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—84選取數(shù)據(jù)銑刀直徑D = 75 mm 切削速度V = m/s切削寬度ae = mm 銑刀齒數(shù)Z = 8 進(jìn)給量f = mm/r 則主軸轉(zhuǎn)速n = 1000v/D = 107 r/min—74 按機(jī)床選取n = 110 r/min則實(shí)際切削速度V = Dn/(100060) = m/s 銑削工時(shí)為: —10 L = 38 mm L1 = + = mm L2 = mm基本時(shí)間tj = L/fmz = (38++)/(1108) = min—46 輔助時(shí)間ta== min(3) 粗銑螺母座面 選用銑床X62W根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—88選取數(shù)據(jù)銑刀直徑D = 63 mm 切削速度V = m/s銑刀齒數(shù)Z = 24 切削寬度ae = 5 mm af = mm/r 則主軸轉(zhuǎn)速n = 1000v/D = 103 r/min—74 按機(jī)床選取n = 100 r/min則實(shí)際切削速度V = Dn/(100060) = m/s 銑削工時(shí)為:—10 L = 28mm L1 = + = mm L2 = mm基本時(shí)間tj = L/fmz = (28++)/(10024) = min—46 輔助時(shí)間ta== min(4) 銑軸瓦鎖口槽 選用銑床X62W根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—90選取數(shù)據(jù)銑刀直徑D = 63 mm 切削速度V = m/s銑刀齒數(shù)Z = 24 切削深度ap = 2 mm 切削寬度ae = mm af = mm/r 則主軸轉(zhuǎn)速n = 1000v/D = 94 r/min—74按機(jī)床選取n = 100 r/min則實(shí)際切削速度V = Dn/(100060) = m/s 銑削工時(shí)為: —10 L = 5 mm L1 = 63+ = 33 mm L2 = mm 基本時(shí)間tj =L/fmz = (5+33+)/(10024) = min—46 輔助時(shí)間ta = = min(5) 精磨結(jié)合面 選用磨床M7350根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—170選取數(shù)據(jù)砂輪直徑D = 40 mm 切削速度V = m/s 切削深度ap = mm 進(jìn)給量fr0 = mm/r則主軸轉(zhuǎn)速n = 1000v/D = 157 r/min—48 按機(jī)床選取n = 100 r/min則實(shí)際切削速度V = Dn/(100060) = m/s 磨削工時(shí)為: —11 基本時(shí)間tj = = min (= k=1 z=8) 銑、鉆、鏜(連桿總成體)(1) 精銑連桿蓋上兩螺母座面 選用銑床X62W根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—90選取數(shù)據(jù)銑刀直徑D = 63 mm 切削速度V = m/s切削寬度ae = 5 mm 銑刀齒數(shù)Z = 24切削深度ap = 2 mm af = mm/r 則主軸轉(zhuǎn)速n = 1000v/D = 142 r/min—74 按機(jī)床選取n = 150 r/min則實(shí)際切削速度V = Dn/(100060) = m/s 銑削工時(shí)為: —10 L = 28 mm L1 = + = mm L2 = mm基本時(shí)間tj = L/fmz = (28++)/(15024) = min—46 輔助時(shí)間ta = = min(2)、從連桿上方鉆、擴(kuò)、鉸螺栓孔a) 鉆螺栓孔 選用鉆床Z3025根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—38(41)選取數(shù)據(jù)切削速度V = m/s 切削深度ap = 5 mm進(jìn)給量f = mm/r 鉆頭直徑D = 10 mm則主軸轉(zhuǎn)速n = 1000v/D = 1910 r/min—30 按機(jī)床選取n = 910 r/min則實(shí)際切削速度V = Dn/(100060) = m/s鉆削工時(shí)為: —7 L = 34 mm L1 = mm L2 = 2 mm基本時(shí)間tj = L/fn = (34++2)/(1910) = min—41 輔助時(shí)間ta = min—42 其他時(shí)間tq= minb) 擴(kuò)螺栓孔 選用鉆床Z3025根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—53選取數(shù)據(jù)擴(kuò)刀直徑D = 10 mm 切削速度V = m/s切削深度ap = mm 進(jìn)給量f = mm/r則主軸轉(zhuǎn)速n = 1000v/D = 764 r/min—30 按機(jī)床選取n=764 r/min則實(shí)際切削速度V = Dn/(100060) = m/s 擴(kuò)削工時(shí)為: —7L = 34 mm L1 = 2 mm基本時(shí)間tj = L/fn = (34+2)/(764) = min—41 輔助時(shí)間ta= minc)鉸螺栓孔 根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—81選取數(shù)據(jù)鉸刀直徑D = mm 切削速度V = m/s切削深度ap = mm 進(jìn)給量f = mm/r則主軸轉(zhuǎn)速n = 1000v/D = 140 r/min—31 按機(jī)床選取n = 200 r/min則實(shí)際切削速度V =Dn/(100060) = m/s 鉸削工時(shí)為: —7 L = 34 mm L1 = 2 mm L2 = 3 mm 基本時(shí)間tj = L/fn = (34+2+3)/(200) = min (3) 從連桿蓋上方給螺栓孔口倒角根據(jù)《機(jī)械制造工藝設(shè)計(jì)手冊(cè)》—67選取數(shù)據(jù)切削速度V = m/s 切削深度ap = 3 mm 進(jìn)給量f = mm/r Z = 8 —30 按機(jī)床選取n = 750 r/min切削工時(shí)為: —7基本時(shí)間tj = L/fn = (+)/750 = min
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