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25萬(wàn)噸聚丙烯項(xiàng)目施工組織設(shè)計(jì)(參考版)

2024-11-23 18:42本頁(yè)面
  

【正文】 the Chinese side andv foreign side each contributes 50%. . 裝置的原料和產(chǎn)品;Raw material and product of the plant裝置主要原料 Main raw materials: 上海賽科聚丙烯項(xiàng)目_ SECCO Polypylene EPC Project 19序號(hào)No.名 稱Description規(guī) 格Spec.單位Unit年消耗量Annual consumption來(lái) 源Source備 注RemarksA 原料Feedstock1 丙烯 PP2B12345678裝置主要產(chǎn)品 Main products of plant: 上海賽科聚丙烯項(xiàng)目_ SECCO Polypylene EPC Project 20. 裝置的工藝流程簡(jiǎn)介;Brief introduction of the plant process flowBP 氣相聚丙。由中國(guó)石化股份有限公司、中國(guó)石化上海石化股份公司、英國(guó) BP 化工中國(guó)華東投資有限公司中外雙方按 50%:50% 投資建設(shè)。 上海賽科聚丙烯項(xiàng)目_ SECCO Polypylene EPC Project 18Our final quality objectives: The SECCO PP plant will be built as a top quality project in China through cooperation with parties concerned. 2. 工程概況 Project brief. 工程名稱、地點(diǎn):Project name and location. 工程名稱 Project name上海賽科 25 萬(wàn)噸/年聚丙烯裝置 Shanghai SECCO 250,000 t/a Polypropylene plant. 工程地點(diǎn) Project location中國(guó) 上海 漕涇Caojing, Shanghai, China. 工程規(guī)模 Project scale. 工程的生產(chǎn)規(guī)模;25 萬(wàn)噸/ 年 PP Production scale of the project. 工程的建筑總面積及占地面積;Total construction floor area and project occupied area聚丙烯裝置建筑總面積為 m178。 weldIng acceptance ratio at one time reaches 98%. Welds and flanges seal faces shall be free of leakage. Interlocked test run, missioning and performance test run shall meet the requirements specified in design documents and applicable codes and standards。裝置在未來(lái)的生產(chǎn)中能“安全、平穩(wěn)、長(zhǎng)期、滿負(fù)荷”的連續(xù)運(yùn)行。 supports, pressuretransfer and protective bent of instruments are prefabricated. After equipment and pipes are put into position, instruments installation, cables layout, wiring, adjustment and calibration shall be arranged on time. 項(xiàng)目的最終質(zhì)量目標(biāo)Final quality objectives of the project按照中國(guó)國(guó)家或有關(guān)行業(yè)頒發(fā)的施工質(zhì)量驗(yàn)收統(tǒng)一標(biāo)準(zhǔn)對(duì)施工質(zhì)量進(jìn)行驗(yàn)評(píng),單位工程的質(zhì)量合格率 100%,其中優(yōu)良率在 80%以上(主體工程保證優(yōu)良),焊接一次合格率 98%以上,焊縫、法蘭靜密封面無(wú)泄漏,單機(jī)試車、聯(lián)動(dòng)試車、投料試車、生產(chǎn)考核,均達(dá)到設(shè)計(jì)文件及相關(guān)標(biāo)準(zhǔn)、規(guī)范的要求;動(dòng)設(shè)備試運(yùn)、大機(jī)組試車和裝置聯(lián)動(dòng)試運(yùn)行、投料試車一次成功。As electrical construction is carried out and after conditions are ready, manpower shall be 上海賽科聚丙烯項(xiàng)目_ SECCO Polypylene EPC Project 17centralized on layout of long cables with large crosssection in short time. In the place where motors are centralized, prefabrication of cable trays and conduits shall be conducted as far as applicable in order to reduce site construction load and installation time. 儀表工程施工首先對(duì)到貨的儀表設(shè)備分批進(jìn)行一次調(diào)校,提前預(yù)制儀表設(shè)備的支架、引壓和保護(hù)彎管,在設(shè)備和管道定位以后及時(shí)安排儀表設(shè)備的安裝、電纜的敷設(shè)、接線和調(diào)校工作。Pipes are prefabricated in high level and then transported to site for centralized installation. Before prefabrication, pipe section diagram shall be further detailed to improve pipe prefabrication level. Prefabrication is carried out in offsite area. Pipe prefabrication level shall reach 50% before transportation to site for installation. During prefabrication, weldIng quality, and cleanness inside pipe shall be strictly controlled。預(yù)制在裝置區(qū)外的預(yù)制場(chǎng)內(nèi)進(jìn)行,管道預(yù)制深度達(dá)到 50%以上,運(yùn)到現(xiàn)場(chǎng)直接進(jìn)行安裝。Steel structures are installed by maximizing prefabrication to minimizing workload on site in a way to assure quality and sep up construction. 管道工程采取工廠化深度預(yù)制,運(yùn)抵現(xiàn)場(chǎng)集中安裝的施工方法。Lifting of various equipments is pleted with 500t,250t, 160t and 50t cranes. Before lifting, make an overall plan to minimize goingto/fromsite times and construction time of large vehicles and reduce service cost of large vehicles. For installation of reactor, which have large size and height weight, site investigation shall be carried out and practicable schemes shall be prepared before equipment transportation and lifting. The lifting scheme shall include supports fabrication and soft base soil treatment measures applied during equipment handling, lifting and mounting into place。Apply materials quota requisition system and economic responsibility system of engineering activates, set up efficient project manager office, make practical scientific management scheme for construction on site, control consumption of energy and 上海賽科聚丙烯項(xiàng)目_ SECCO Polypylene EPC Project 16materials and costs within specified range. 針對(duì)工程重點(diǎn)所采取的原則性技術(shù)組織措施Instructive techniques and anization measures adopt in regard to key 設(shè)備吊裝工程采用 500t、250t 、160t 和 50t 吊車完成各種設(shè)備的吊裝工作,并在吊裝作業(yè)前作統(tǒng)籌規(guī)劃,減少大型車輛進(jìn)出場(chǎng)次數(shù)和施工時(shí)間,減少大型車輛的機(jī)械使用費(fèi)用;對(duì)于反應(yīng)器等設(shè)備的安裝,由于其規(guī)格尺寸較大,設(shè)備重量大,因此設(shè)備運(yùn)輸、吊裝就位應(yīng)提前進(jìn)行實(shí)地現(xiàn)場(chǎng)勘察,編制切實(shí)可行的運(yùn)輸和吊裝方案,吊運(yùn)方案中應(yīng)包括在設(shè)備吊運(yùn)和放置過(guò)程中支架制作和軟地基處理措施,并組織人員進(jìn)行論證,經(jīng)相關(guān)負(fù)責(zé)人員審批簽字后才可實(shí)施。For construction of electrical and instruments, assign technical personnel well experienced in or familiar with AN plant construction。For installation of large and critical equipment, prepare a detailed operating instruction scheme, select the best equipment route to site by onscene investigation, dispatch wellexperienced construction personnel before construction, and apply optimum construction scheme. 嚴(yán)格工藝紀(jì)律,狠抓質(zhì)量落實(shí),嚴(yán)格持證上崗制度,對(duì)工藝管道的施工進(jìn)行全方位的控制,編制詳細(xì)的作業(yè)指導(dǎo)書(shū)及焊接作業(yè)指導(dǎo)書(shū),控制管道安裝質(zhì)量及焊接質(zhì)量,做到質(zhì)量進(jìn)度齊抓共管。 scientifically manage overlapping job interfaces. 在裝置內(nèi)電、氣焊作業(yè)時(shí),要在操作件的下面放置托盤(用 2mm 的鐵皮制作),以防止污染已施工完的設(shè)備、管道或其它設(shè)施。 optimize manpower and machines deployment。 apply proper measures to prevent fire and explosion. Construction personnel must strictly follow SECCO 250,000 t/a PP plant site safety regulations and HSE policies issued by SEI Necessary permits shall be obtained 上海賽科聚丙烯項(xiàng)目_ SECCO Polypylene EPC Project 15for entry to site, earthworks and se
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