【正文】
Practice Setups ? Modify Equipment for easier checking and to eliminate sources for debris and contamination – Guards – Chip removal – Acrylic covers to see V belts and moving parts 7 Steps to Autonomous Maintenance Step 3 – Standards Formulation ? Standards for cleanup and checking – What equipment should be cleaned and checked? – What points should be checked? – Who should check? – What check sheet should be used? – How to react to changes. ? Standards are to capture what has been learned in steps 1 and 2 7 Steps to Autonomous Maintenance Step 4 – Overall Checkup (Internal) ? Leaders (1st line Supervisors) trained – Hydraulics – Air Pressure – Electrical/ Electronics – Lubrication – Mechanical ? One point lessons developed (Visual Management) ? Team up Engineers, Maintenance, and Operators – Tear down equipment – Analyze defects – Present findings 7 Steps to Autonomous Maintenance Step 5 – Autonomous Checkup ? Develop Standards for routine internal checkup – Hydraulics – Air Pressure – Electrical/ Electronics – Lubrication – Mechanical ? Operator executes routine checks 7 Steps to Autonomous Maintenance Step 6 – Orderliness and Tidiness ? Improve on Supplier Activity – Spare parts supply partners – Spare parts stores – Spare parts inventory ? Improve on Tool Activity – Tool Crib orderliness – Tools frequently used at work station (refer to Visual Management/ Visual Control) 7 Steps to Autonomous Maintenance Step 7 – “All out” Autonomous Management ? Process never ends – Metrics – Audits ? Each process post Result* (actual) against Goal (target) – Zero lost time accidents – Zero Defects – Zero Breakdowns – Zero setup time or at least 10 minutes ? Practice Quick Changeovers/ SMED (see separate module) * Utilize Accountability Meetings (see separate module) TPM – Kaizen and Reliability Maintenance KAIZEN (see separate module) ? SWAT Team approach to major problems (Focus improvement effort around 6 big Losses) ? Reduction in Changeover/ Setup time RELIABILITY ? Driven by Pareto Analysis to prioritize ? Data based ? Reduction in MTTR ? Increase in MTBF Reliability Maintenance ? Meantime to Failure (Goal is to maximize) – Machi