德爾福-精益制造(ppt33)(參考版)
2025-01-08 20:08本頁面
【正文】 Recordable Accident Rate 187。 Inventory Turns ? Quality and Safety Metrics 187。 Manufacturing Expense 187。 Capacity Utilization 187。 Scrap % 187。 Uptime 187。 24 Delphi Packard Electric Systems, Shanghai Characteristics 特點(diǎn) : u Extra Space on Receiving Dock 在進(jìn)貨倉庫中占據(jù)額外的空間 u Stagnated Material Flow 物流停滯 u Massive Rework Campaigns When Problems Surface 當(dāng)出現(xiàn)問題時(shí)，不得不進(jìn)行大規(guī)模的返工 u Requires Additional Material Handling Resources (People, Equipment, Racks, Storage, Space / Systems) 要求更多的材料處理資源 (人力、設(shè)備、貨架、倉庫、空間 /系統(tǒng) ) u Slow Response to Changes in Customer Demands 對客戶要求的改變反應(yīng)遲緩 Causes 原因 : ? Incapable Processes 過程能力低下 ? Long Change Over Times 更換品種時(shí)間長 ? Management Decisions 管理決策不當(dāng) ? Local Optimization 局部最優(yōu)化 ? Inaccurate Forecasting Systems 不準(zhǔn)確的預(yù)測系統(tǒng) Waste of Inventory 庫存的浪費(fèi) 25 Delphi Packard Electric Systems, Shanghai DEFINITION: Effort which adds no value to a product or service. Enhancements which are transparent to the customers, or work which could be bined with another process. Waste of Processing 加工過程的浪費(fèi) 定義 : 對產(chǎn)品或服務(wù)附加的無效的 工作，或可以結(jié) 合在另一過程的工作。 Waste of Motion 動(dòng)作的浪費(fèi) 20 Delphi Packard Electric Systems, Shanghai Characteristics 特點(diǎn) : u Looking for Tools 尋找工具 u Excessive Reaching / Bending 過度伸展 /彎腰 u Machines / Material Too Far Apart (Walk Time) 機(jī)器 /材料距離過遠(yuǎn)（步行的時(shí)間） u Shuttle Conveyors Between Equipment to Carry Parts 零件在設(shè)備間傳送帶上的來回傳送 u Extra 揃 usy?Movements While Waiting 等候期間的額外“忙亂” 動(dòng)作 Causes 原因 : ? Equipment, Office Plant Layout 設(shè)備、辦公室和工廠的布局不當(dāng) ? Lack of Work Place Organization 工作場地缺乏組織 ? Poor Person / Machine Effectiveness 人員 /機(jī)器效率不高 ? Poor Ergonomic Design 人機(jī)工程方面的設(shè)計(jì)不好 ? Inconsistent Work Methods 不一致的工作方法 ? Large Batch Sizes 加工批量過大 Waste of Motion 動(dòng)作的浪費(fèi) 21 Delphi Packard Electric Systems, Shanghai Definition: Idle Time That Is Produced When Two Dependent Variables Are Not Fully Synchronized. Waste of Waiting 等候的浪費(fèi) 定義 : 當(dāng)兩個(gè)相關(guān)的變量 不完全同步時(shí)產(chǎn)生 的停頓時(shí)間。 16 Delphi Packard Electric Systems, Shanghai Characteristics 特點(diǎn) : ? Extra Time Required by Workforce to Inspect / Rework / Repair 工人需要額外的時(shí)間來檢查 /返工 /修理 ? Missed Shipments / Deliveries 錯(cuò)過了裝運(yùn) /交貨時(shí)間 ? Organization Bees Reactive (Fire Fighting, Expediting Vs. Prevention Orientation) ? 使組織變得被動(dòng) (疲于“救火”，而不是采取各種預(yù)防措施 ) Causes 原因 : ? Incapable Processes 過程能力低下 ? Operator Control Error 操作者控制失誤 ? Insufficient Training 缺少足夠的培訓(xùn) Waste of Correction 改正的浪費(fèi) 17 Delphi Packard Electric Systems, Shanghai Definition: Any movement of material that does not directly support a lean system. Waste of Material Movement / Conveyance 材料移動(dòng) /傳送的浪費(fèi) 定義 : 任何不直接支持 一個(gè)精益系統(tǒng) 的材料移動(dòng)。 What is DMS? 什么是德爾福制造系統(tǒng) 10 Delphi Packard Electric Systems, Shanghai ? Transform Continuously improve our operations to a Quality Network based, globally dominant manufacturer 轉(zhuǎn)變并持續(xù)地改進(jìn)我們的業(yè)務(wù)從而使其成為基于質(zhì)量網(wǎng)絡(luò)的在全球處于主導(dǎo)地位的制造廠商。福特 ?Assembly line mass production 裝配線大批量生產(chǎn) ? Produce in high volume with low variety 生產(chǎn)數(shù)量多、品種少 ?Single skill 單一技術(shù) Toyota Production System (TPS) 豐田公司制造系統(tǒng) ?JustInTim
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