【正文】 5 b a r. (D e fi n e d a c c o rd in g t o P la n t a v a ila b le s p a c e amp。 re s p o t w e ld in g . (R o b o t ic c o n s id e ra t io n **)S a m e a s B S I F ra m in g s y s t e m . S im p le a p p ly t y p e t o o lin g w h e re re q u ire d . C a rt w it h d ra g c h a inC a rt w it h d ra g c h a inB O D Y IN W H IT E F IN A L M A IN L IN EM a n u a l w it h a s s is tM a n u a l M a n . C h is e l c h e c k , V is u a l amp。 a b ilit y t o b e re t o o le d fo r fu t u re m o d e l (P ilo t c a p a b ilit y )。 d .P u s h c a rt sB S I F R A M IN G S Y S T E MM a n u a l w it h a s s is t 5 c la m p a c t io n s p e r o p e r. M a n u a l 3 s e q u e n c e s P n e u m a t ic lo g ic , 3 s e q u e n c e s A u t o m a t ic (P L C )M a n . fr a m in g amp。 s t u d w e ld in g amp。 d .M / C amp。 re s p o t w e ld in g . M a n . s e a lin g .S t d . t o o lin g o n ro llin g b a s e s . B a t c h b u ild s u b s in re m o t e fl e x a re a . 2 h e m p re s s e s fo r a ll c lo s u re s .M a n . t ra n s fe r w / a s s is t s a s re q 39。 SM a n u a l 5 c la m p a c t io n s p e r o p e r. M a n u a l 3 s e q u e n c e s P n e u m a t ic lo g ic , 3 s e q u e n c e s A u t o m a t ic (P L C )M a n . amp。 d .S im p le n o n p o w e re d a c c u m . o r ra c k if re q 39。 ro b o t ic ** G E O s e t amp。 O U T A S S M 39。 d .M a n . lo a d t o ra c k / p u s h c a rt t u g g e r t o m a in lin e if re q 39。 ro b o t ic ** G E O s e t amp。 F L R P A N M A J O R A S S M 39。 d .M a n t ra n s fe r t o m a in lin e . S im p le n o n p o w e re d a c c u m . if re q 39。 ro b o t ic ** G E O s e t , re s p o t , M a n u a l s t u d amp。 d .L IN E S ID E M IN O R S U B A S S M 39。 s im p le ra c k in g (u p t o 6 J P H ) .M a n . t ra n s fe r w it h a s s is t s a s re q 39。 ro b o t ic ** G E O s e t , re s p o t , M a n u a l s t u d amp。 Process Roof Assembly Automated Extr. Paint Application 10 Exterior Colors Robot vs. Recip Spray Equip. Color Peration Level Doors Off Processing Vertical Fastening at Marriage Design Enables Manual Glass Load Conveyor/Banking Design Hex vs. Torx, Thread Manual vs. Auto Glass Load Single vs. MultiPiece Door Ring BOP is about Portfolio Flexibility BOE is about Resource Utilization Body Assembly BOP and BOE Examples BOP MR training Page 46 Global Bill of Equipment Development Global Bill of Equipment (BOE) Production Rate (NWR) Labor Rate Low Medium High Low Medium High GMAP GMNA GMNA GMNA GMNA GME GME LAAM LAAM 1 2 3 6 5 4 7 8 9 With Regional Assignments Each BOE Cell was assigned to the most appropriate global region for initial BOE draft development BOP MR training Page 47 Global Bill of Equipment Development P a g e 10C E L L 1 B O D Y SH O P B O E Low V olum e Low La bor R a t eO w n e r : G M A P C o n v e y a n c e C o n v e y a n c eO p e r a t i o n L o a d C l a m p / C o n t r o l s W e l d / S e a l E q u i p m e n t S a f e t y B u i l d D e l i v e r y I n s p e c t i o nR E M O T E M IN O R S U B A S S M 39。 2 LGR Spring Hill 2 Bowling Green SGMW East Sao Caetano Shanghai Bupyung 2 Gravatai / Rosario Gliwice Thailand Azambuja Sao Jose Gunsan Bupyung 1 Ramos Changwon Silao Antwerp Bochum Russelsheim Ellesmere Port Zaragoza Elizabeth Oshawa 1 Oshawa 2 Oshawa Truck Lordstown Doraville Moraine Orion Fort Wayne DHamtramck Shreveport Wilmington Janesville Fairfax Pontiac Lansing M Linden Lansing C Arlington Baltimore Wentzville OKC NUMMI NA LAAM GME AP Mishawaka 1 2 4 3 6 5 8 9 6 BOP MR training Page 44 Identical for cells 1 through 9 May be different for cells 1 through 9 Global BOP Key Elements ? Build sequence ? Operation content ? Dimensional strategy ? Subassembly design strategy ? Major tool and equipment interfaces to the product Global BOE Key Elements ? Tooling/Machinery and equipment type ? Automatic vs. manual operations ? Conveyance strategy and type ? Operation layout ? Material handling and presentation BOP is identical for all production and labor rates, while the BOE can vary Global BOP vs. Global BOE ! BOP MR training Page 45 Framer Specifications Body Side Inners amp。 BOE Targets MR Game Plan MR Game Plan MRR MRR AVDR VPIR Management Approvals VDP Execution Work Boundary Conditions Design Intent Alternatives Development Design Theme Alternative VPI Prep CS PR VPI DSI 164 145 131 117 106 +26 176 158 Add Additional Program MRs PreVPI Agrees Execute Product Verify T2 Arch BOM Agrees Body Arch BOM Agrees Process Verify Integration Agrees (SOR’s) Integration Agrees (others) Execute T2 Product Verify Process Verify Structure Agrees (SOR’s) Structure Agrees (others) Execute T2 Product Verify Process Verify Concept Agrees (SOR’s) Concept Agrees (others) Execute T2 Product Verify Process Verify BOP MR training Page 26 R e q Ty peR e q DON O T M O D I FY Lv l R e q Te x t M E O w ne rMEA gr e e m e nt P E O w ne rPEA gr e e m e nt E x e c ut i on V e r i f i c a t i onP r o d u c t 5 4 . 0 0 : 2 3P r o d u c t s h a l l b e d e s i g n e d f o r l a y e r e d b u i l d . D a t e c r e a t e d :0 1 / 0 3 / 0 3 O r i g i n a t o r : I v a n S e a r s R e v . d a t e : R e v . b