精益生產(chǎn)與7種類型的浪費-wenkub.com
2026-01-06 00:59 本頁面
【正文】 RRPPM 187。 Internal Productivity 187。 Maintenance (MERV) 187。 Characteristics 特點 : u Person Waiting for Machine 人員等候機器 u Machine Waiting for the Person 機器等候人員 u One Person Waiting for Another Person 一個人等候另一個人 u Unbalanced Operations (Work) 不平衡的操作（工作） u Unplanned Equipment Downtime 計劃外停機 Causes 原因 : ? Inconsistent Work Methods 不一致的工作方法 ? Long Machine Change Over Times 機器設(shè)置時間長 ? Poor Man / Machine Effectiveness 人員 /機器效率不高 ? Lack of Proper Machines 缺乏合適的機器 ? Lack of Equipment Resources 缺乏設(shè)備資源 Waste of Waiting 等候的浪費 Definition: Any supply in excess of process requirements necessary to produce goods. Waste of Inventory 庫存的浪費 定義 : 任何超過生產(chǎn)產(chǎn)品 過程所需要的供應。 ? Reduce Total Manufacturing Costs 降低總的制造成本 ? Reduce Customer Response Time 減少對 客戶的反應時間 ? Reduce Inventory 減少 庫存 ? Reduce NonValue Added Activities 減少非增值活動 ? Increase Productivity 提高生產(chǎn)效率 ? Improve Quality 提高質(zhì)量 ? Reduce Structural Costs 降低結(jié)構(gòu)成本 ? Engage the work force in the process 讓員工參與這一過程 DMS Objectives 德爾福制造系統(tǒng)目標 Operating Principles 運行原則 Define the Fundamental Basis of the Manufacturing System 確定制造系統(tǒng)的主要基礎(chǔ) ? Ensure that the Health and Safety of all our people is our priority. 確保所有員工的健康和安全是我們的首要任務 ? Aggressively improve Customer response time. 積極縮短對客戶的反應時間 ? Implement Quality at the Source. 從源頭處保證質(zhì)量 ? Create a Learning, Supportive, and Cooperative Culture. 創(chuàng)造一個相互學習、相互支持和相互協(xié)作的企業(yè)文化 ? Competitively manufacture at any volume and be Flexible to any quest. 在任何制造批量下都具有競爭力并能靈活地滿足客戶需求 ? Relentlessly pursue the Elimination of Waste. 不懈努力，消除浪費 ?Establish process measurements that contribute to Business Goals. 建立有助于實現(xiàn)業(yè)務目標的過程衡量指標 ?Drive the Transformation Process through Knowledgeable and Involved Leadership. 通過知識淵博和全身心投入的領(lǐng)導人員推動變革進程 ?Define and Understand Roles and Responsibilities. 確定并理解崗位和責任 ?Optimize the Manufacturing System through balanced Implementation of the Interdependent Elements. 通過均衡地實施六個相互依存的要素來優(yōu)化制造系統(tǒng) ? Correction ? Overproduction ? Material Movement / conveyance ? Motion ? Waiting ? Inventory ? Processing 7 Types of Wastes 7種類型的浪費 ? 改正 ? 過度生產(chǎn) ? 物料的移動和運輸 ? 動作 ? 等候 ? 庫存 ? 加工過程的浪費 Definition: u Producing More Than Needed u Producing Faster Than Needed Waste of Overproduction 過度生產(chǎn)的浪費 定義 : ? 生產(chǎn)超過了需求 ? 生產(chǎn)快過了需求 Characteristics 特點 : ? Inventory Stockpiles 庫存積壓 ? Extra Equipment 額外的設(shè)備 ? Extra Storage Racks 額外的倉儲架 ? Extra Manpower 額外的人力 ? Additional Floor Space 更多的工作場地 Causes 原因 : ? Incapable Processes 過程能力低下 ? Lack of Communication 缺乏交流 ? Long Tool Changes 工具更換周期長 ? Low Uptimes 計劃工時利用率低 ? Lack of Stable / Consistent Schedules 缺乏穩(wěn)定 / 連貫的計劃安排 Waste of Overproduction 過度生產(chǎn)的浪費 Def
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