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ry Remote Product is sampled, inspected and released based on Acceptable Quality Level (AQL) sampling plans. 8 Remote Product is accepted based on new defectives in a sample. 7 Very Low Product is 100% manually inspected in the process. 6 Low Product is 100% manually inspected using go/no go or other mistakeproofing gages 5 Moderate Some Statistical Process Control (SPC) is used in process and product is final inspected offline 4 Moderately High SPC is used and there is immediate reaction to outofcontrol conditions 3 High An effective SPC program is in place with process capabilities (Cpk) greater than 2 Very High All product is 100% automatically inspected. 1 Almost Certain The defect is obvious or there is 100% automatic inspection with regular calibration and preventive maintenance of the inspection equipment. Q u ality Forw ard SystemStep 7 – Calculate Risk Priority Number ? The risk priority number (RPN) is calculated by multiplying the severity rating times the occurrence rating times the detection rating for all of the items. ? RPN = Severity X Occurrence X Detection ? Total RPN is calculated by adding all of the RPN numbers. This number serves as a ranking tool to prioritize which Failure Modes are to be considered a concern and therefore should be addressed first. Q u ality Forw ard SystemStep 8 – Prioritize the Failure Modes for Action ? Once the RPN is calculated, the failure modes can be prioritized by ranking them in order from the highest RPN to the smallest. ? A Pareto diagram is helpful to visualize the differences between the various ratings. ? When the failure modes are ranked, the team must decide which items to work on. ? Usually it helps to set a cutoff RPN, where any failure mode with an RPN above that point requires action. Those below the cutoff are left alone for the time being. This is helpful in determining where resources should be allocated. Q u ality Forw ard SystemStep 9 – Take Action to Eliminate or Reduce the HighRisk Failure Modes ? Using an anized problem solving process, identify actions to eliminate or reduce the highrisk failure modes and make remendations to the appropriate management level. ? It is management’s responsibility to ensure that remended actions are implemented. ? After actions are plete, check the results of the metric(s) defined in the Goal Statement to determine if corrective action has been effective. Q u ality Forw ard System謝謝觀看 /歡迎下載 BY FAITH I MEAN A VISION OF GOOD ONE CHERISHES AND THE ENTHUSIASM THAT PUSHES ONE TO SEEK ITS FULFILLMENT REGARDLESS OF OBSTACLES. BY FAITH I BY FAITH