【正文】 – Drawings and specifications must include: 圖樣和規(guī)范必須包括： ? Engineering specification tests 工程規(guī)范試驗 ? Product validation test requirements 產(chǎn)品確認試驗要求 ? Documentation to support prototype build and prelaunch control plan development 文件化以支持樣件制造和試生產(chǎn)控制計劃的開發(fā) 135 Drawing and Specifications Expectations (Continued) 圖樣和規(guī)范期望（續(xù)） – The drawing information and engineering specifications will be used as a prerequisite to the PBCP. 圖樣信息和工程規(guī)范將作為樣件制造控制計劃（ PBCP） 的先決條件。 – Material used by the suppliers or the subcontractors must be approved and included in the Ford Approved Source list. 供方或分承包方使用的材料，必須被批準并包含在福特批準資源清單內(nèi)。 – PD and ME personnel will assess drawings and specifications to ensure they meet the program39。s ABS and quality requirements. PD 和 ME 人員將評估圖樣和規(guī)范，以確保滿足項目 ABS 和質量要求。 136 Module Introduction 組成部分介紹 ? Prototype Build ?樣件制造 138 Process Flow 過程流程 Feedback Assessment Corrective Action 反饋、評估和糾正措施 Product Process Validation 產(chǎn)品與過程確認 Process Design Devel opment 過程設計和開發(fā) Product Design Development 產(chǎn)品設計和開發(fā) Prototype Build 樣件制造 Plan Define 計劃與定義 139 Prototype Build Overview 樣件制造概述 ? APQP Prototype Build elements support the successful planning and construction of Prototype Build units, which provide an understanding of the vehicle39。s: ? APQP 樣件制造要素支持樣件制造單位的成功的策劃和構造，提供對于車輛的如下理解： – Design 設計 – Functionality 功能性 – Manufacturability 可制造性 140 Prototype Build Elements 樣件制造要素 1. The PBCP supports the planning and construction of prototypes by documenting the process steps of the Prototype Build phase. 2. PBCP 通過將樣件制造階段的過程步驟文件化支持樣件的策劃和構造。 3. The Prototype Build ensures that the customer receives CPs manufactured and assembled prior to 1PP. 4. 樣件制造確保顧客在 1PP 前收到制造和裝配好的 CP。 141 PBCP (Prototype Build Control Plan) Definition PBCP（ 樣件制造控制計劃）定義 – The PBCP description of the dimensional measurements and material/functional tests that occur during the CP build. PBCP 描述了發(fā)生在 CP 制造中的尺寸測量和材料 /功能試驗 – It is the first summary document that indicates: 是說明如下事項的摘要文件： ? The steps between Prototype Build and PreLaunch leading to the Production Control Plan 產(chǎn)生生產(chǎn)控制計劃的樣件制造和試生產(chǎn)之間的步驟 ? The process steps to identify and align both the product39。s characteristics and its targets 識別和調整產(chǎn)品特性及其指標的過程步驟 142 PBCP General Expectations PBCP 總的期望 – Product characteristics are reviewed 評審產(chǎn)品特性 ? Those characteristics required for PBCPs are identified. 確定 PBCP 所要求的特性。 ? All potential significant and critical characteristics from the DFMEA39。s must be included. 必須包括 DFMEA 輸出的所有潛在重要和關鍵特性。 – The process parameter conditions must be documented. 過程參數(shù)條件必須被文件化。 ? This includes all special tooling, manufacturing, and assembly conditions. 包括所有特殊工具、制造和裝配條件。 143 Prototype Build 樣件制造 – Defines the manufacture and assembly of ponents, subsystems, systems, and vehicles supplied to the customer for builds occurring prior to the 1PP trial run 定義在 1PP 試運行前的樣件制造，以提供給零部件、子系統(tǒng)、系統(tǒng)和車輛的制造和裝配。 – Includes not only the actual build process, but the preparation for the build so that CPs are supplied to the customer prior to 1PP 不僅包括實際的制造過程，而且包括為了在 1PP 前將 CP 提交給顧客而進行的制造準備 145 Prototype Build Expectations 樣件制造期望 – PBCPs are followed. 按照 PBCP 進行 – Suppliers receive all necessary information and participate according to the program39。s schedule and timing. 供方收到所有必要的信息并按照項目時間安排定時參與 – The timing for changes will be in line with the next build phase. 更改的時間選擇應該符合下一個制造階段。 – All prototype materials must meet 100 percent of the dimensional specifications and functional requirements at delivery to meet the CP InPlant Date. 交付時所有樣件材料必須 100% 滿足尺寸規(guī)范和功能要求以滿足 CP 進廠日期。 146 Prototype Build Expectations (Continued) 樣件制造期望（續(xù)） – Quality levels are checked against the PBCP. 按照 PBCP 檢查質量等級。 – Dimensional and functional data is available for review by the customer on each part. 顧客可以獲得每個零件的尺寸和功能數(shù)據(jù)以進行評審。 – Suppliers provide customers with any testing and checking requirements for proveout of their part design. 供方向顧客提供所有試驗和檢查要求以證明零件設計是適當?shù)摹? – An Action Matrix is developed to capture and resolve all concerns found during build and any subsequent lab, plant, and/or road testing, and all concerns are reviewed with the program team and appropriate management. 開發(fā)“措施矩陣”以獲得和解決在制造和所有試驗室、工廠和 /或道路試驗中并發(fā)的問題，和所有項目小組及適當?shù)墓芾韺釉u審的問題。 147 Module Introduction 組成部分介紹 ? Process Design and Development ?過程設計和開發(fā) 149 Process Flow 過程流程 Feedback Assessment Corrective Action 反饋、評估和糾正措施 Product Process Validation 產(chǎn)品與過程確認 Process Design Development 過程設計和開發(fā) Product Design Development 產(chǎn)品設計和開發(fā) Prototype Build 樣件制造 Plan Define 計劃與定義 150 Elements 要素 1. Facilities, Tools, and Gauges 2. 1. 設施、工具和量具 3. 2. Manufacturing Process Flow 4. 2. 制造過程流程 5. 3. Process FMEA 6. 3. 過程 FMEA 7. 4. Measurement System Evaluation 8. 4. 測量系統(tǒng)評價 9. 5. PreLaunch Control Plan 10. 5. 試生產(chǎn)控制計劃 11. 6. Operator Process Instructions 12. 6. 操作工過程指導書 13. 7. Packaging Specifications 14. 7. 包裝規(guī)范 151 Facilities, Tools, and Gauges (8) 設施、工具和量具 (8) – This element identifies the new, additional, refurbished, and relocated facilities and resources necessary to manufacture the customerspecified product at designated quantity and quality levels. 本要素確定了以規(guī)定的數(shù)量和質量等級制造顧客指定的產(chǎn)品所需的新的、額外的、更新的和重新部署的設施和資源。 – The element also identifies the tools and gauges used in process machinery to transform raw material into finished parts or assemblies. 本要素還確定了用于將原材料轉換為完成的零件或組裝件的機械加工過程的工具和量具。 152 Expectations 期望 – The planning and execution of this element must align w