【正文】 汽車(chē)總成零件再提供給某汽車(chē)整車(chē)廠顧客。如果你是該公司的開(kāi)發(fā)部主管，請(qǐng)問(wèn)你該如何進(jìn)行 APQP？經(jīng)典案例經(jīng)典案例2023121582控制計(jì)劃研究2023121583QS9000控制計(jì)劃 Control Plans2023121584n 控制計(jì)劃v 結(jié)構(gòu)性方法v 對(duì)控制零件和過(guò)程的體系的書(shū)面描述v 描述了過(guò)程的每階段所需的控制措施v 提供了用來(lái)控制特性的過(guò)程監(jiān)測(cè)和控制方法v 動(dòng)態(tài)文件 (living document)， 反映當(dāng)前使用的控制方法和測(cè)量系統(tǒng)控制計(jì)劃 Control Plans2023121585n APQP的最終輸出 n 書(shū)面描述控制零件和過(guò)程的系統(tǒng)% 樣件尺寸測(cè)量和材料與性能試驗(yàn)的描述% 試生產(chǎn)尺寸測(cè)量和材料與性能試驗(yàn)的描述% 生產(chǎn)產(chǎn)品 /過(guò)程特性，過(guò)程控制，試驗(yàn)和測(cè)量系統(tǒng)的綜合文件控制計(jì)劃 Control Plans2023121586n 準(zhǔn)備控制計(jì)劃所需的信息v 過(guò)程流程圖v 體系設(shè)計(jì) /制 程中的 FMEA(System DFMEA /PFMEA)v 特殊特性v 以往的經(jīng)驗(yàn) /知識(shí)v 設(shè)計(jì)評(píng)審v 最優(yōu)化方法 (QFD， DOE)控制計(jì)劃 Control Plans2023121587n 準(zhǔn)備控制計(jì)劃所需的信息 (續(xù) )v 控制計(jì)劃?rùn)z查表 (APQP手冊(cè) pp.57， 79)Control plan checklistv 控制計(jì)劃特殊特性工作單 (選用 )Control Plan Special Characteristics Worksheet(APQP手冊(cè) pp.60) v 數(shù)據(jù)點(diǎn)座標(biāo) (選用 )(APQP手冊(cè) pp.61)Data Point Coordinates 控制計(jì)劃 Control Plans2023121588控制計(jì)劃 Control Plansn 過(guò)程名稱 /操作描述n 生產(chǎn)設(shè)備n 特性 240。 產(chǎn)品 240。 過(guò)程n方法240。 產(chǎn)品 /過(guò)程 規(guī)范 /公差240。 評(píng)價(jià) /測(cè)量技術(shù)240。 樣本 w 容量w 頻率240。 控制方法n 反應(yīng)計(jì)劃2023121589APQP與 PPAP的關(guān)系2023121590名詞解釋名詞解釋? 多方論証– 一組人為完成一項(xiàng)任務(wù)或活動(dòng)而被咨詢的活動(dòng)。多方論證的方法是試圖把所有相關(guān)的知識(shí)和技能集中考慮的進(jìn)行決策的過(guò)程 。? 同步工程– 一種為確?？芍圃煨詠K節(jié)省時(shí)間，通過(guò)發(fā)揮橫向職能小組作用，同步地設(shè)計(jì)產(chǎn)品和該產(chǎn)品制造過(guò)程的方法2023121591? 特殊特性– 由顧客指定的產(chǎn)品和過(guò)程特性，包括政府法規(guī)和安全特性，和 /或由供方通過(guò)產(chǎn)品和過(guò)程的了解選出的特性。– 特殊特性來(lái)源? 顧客要求? 自身要求 來(lái)自產(chǎn)品性能、安裝要求及法律法規(guī)要求；來(lái)自顧客的投訴、退貨等的分析總結(jié)；2023121592定義：在設(shè)計(jì)的各個(gè)階段對(duì)設(shè)計(jì)的效果、進(jìn)展進(jìn)行的一些檢查；作用：不但是防止問(wèn)題和誤解的有效方法，而且還提供了監(jiān)視進(jìn)展及向管理者報(bào)告的機(jī)制；設(shè)計(jì)評(píng)審2023121593定義：確保所有的設(shè)計(jì)輸出滿足設(shè)計(jì)輸入的試驗(yàn)；它可包括以下活動(dòng)：?設(shè)計(jì)評(píng)審；?進(jìn)行替換計(jì)算；?了解試驗(yàn)和實(shí)驗(yàn)；?在發(fā)放之前對(duì)設(shè)計(jì)階段文件進(jìn)行評(píng)審。設(shè)計(jì)驗(yàn)証2023121594保證產(chǎn)品符合規(guī)定的使用者的需要和 /或要求的試驗(yàn)。設(shè)計(jì)確認(rèn)在成功的設(shè)計(jì)驗(yàn)證之後進(jìn)行，通常在規(guī)定的操作條件下在最終產(chǎn)品上進(jìn)行。產(chǎn)品具有不同的用途，則可進(jìn)行多項(xiàng)確認(rèn)。設(shè)計(jì)確認(rèn)2023121595壽命，可靠度，耐久性，可維護(hù)性之定義q可靠度：（某項(xiàng)產(chǎn)品在某一觀測(cè)點(diǎn)，在規(guī)定的環(huán)境和工作負(fù)荷下，在顧客期望的水平上繼續(xù)發(fā)揮功能的概率 /時(shí)間 /距離。）167。 TE:The probability that machinery and equipment can perform continuously,without failure,for a specified interval of time when operating under stated conditions.167。 Description:For a part manufacturer,this would be a measure of how long the ponent could remain in service and operate,without deterioration of performance ,before service/maintenance of the ponent was required.167。 For example,a wheel bearing may have a lubrication requirement every 20,000 miles,so this is the bearing’s reliability measure.167。 If the supplier of the bearing is designing a new bearing under the requirements of ISO/TS16949:2023,reliability targets could be set at 20,000 miles(as per the existing product)or at some other level in line with customer requirements.2023121596壽命，可靠度，耐久性，可維護(hù)性之定義q耐久性 （某項(xiàng)產(chǎn)品在其可用壽命期間，不會(huì)因磨損而需要拆檢或大修，而能在顧客的期望水平上繼續(xù)發(fā)揮功能的概率。）167。 TE:Ability to perform intended function over a specified period under normal use with specified maintenance,without significant deterioration.167。 Description:For a part manufacturer,this would be a measure of how long the ponent could remain in service,subject to maintenance at the intervals as determined from the Reliability considerations above,and operate before performance began to deterioration?Using the example of the wheel bearing,it may be replaced at 100,000 miles,so this would be the bearing’s durability target.167。 The durability target could be determined from test data showing time to failure or to performance deterioration,where the part is maintained in accordance with planned arrangements.167。 Again,new bearings under design would have durability targets set in line with existing,or to customer requirements.2023121597壽命，可靠度，耐久性，可維護(hù)性之定義q壽命：167。TE:The sequence through which machinery and equipment passes from conception through demission.167。Description:This is effectively the total life of the product until it either fails or its performance deteriorates significantly,so that it can no longer be used.167。For the wheel bearing ,the life span may be 150,000 miles,and from this further consideration on durability could be taken there is likely to be a safety margin between durability targets and total life.2023121598壽命，可靠度，耐久性，可維護(hù)性之定義q可維護(hù)性：167。 TE:A characteristic of design,installation and operation,usually expressed as the probability that a machine can be retained in,or restored to,specified operable condition within a specified interval of time when maintenance is performed in accordance?167。 Description:For a part manufacturer,this would be a consideration of the ease of maintenance of a particular ponent when in service.167。 Consideration would need to be given to the subsequent build processes either inhouse or at the customer assembly plant.167。 For example,the maintainability of the wheel bearing would be affected by its build onto the vehicle,and if the bearing were to be fully enclosed within a hub which could not be removed for maintenance of the bearing ,then there would be a significant product.2023121599THE END謝謝！20231215100謝謝觀看 /歡迎下載BY FAITH I MEAN A VISION OF GOOD ONE CHERISHES AND THE ENTHUSIASM THAT PUSHES ONE TO SEEK ITS FULFILLMENT REGARDLESS OF OBSTACLES. 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