【正文】 sec. 62 sec. 40 sec.Lead Time= daysProcess Time= 188 sec5. 不連貫 程序可以使用 何種 拉引系統(tǒng)？這個(gè)超市可以消除什么？SR5/7/2023 520s39s 46s62s40sTakt time60 secondsStamp Machine Weld Subassy Assy(autofeed)還有別的地方可執(zhí)行一件 流 嗎？是車削和焊接 過 程嗎？Yes!就是這里5/7/2023 53ICoils5 daysI4600 L2400 RI1100 L600 R OCT = 62 secD/R = 62 secC/O = 0REJ = 6%U/T =100%2 Shifts27, 600 sec. Avail.OCT = 40 secD/R = 40 secC/O = 0REJ = 7%U/T = 100%2 Shifts27,600 sec. Avail.ShippingStagingIII1600 L850 R1200 L640 R2700 L1440 RFerrousMetals Co.500 ft coilsTues ThursMachine1OCT= 39 secD/R = 39 secC/O = 10 minREJ = 4%U/T= 100%2 Shifts27, 600 sec Avail.MCT = 1 secondC/O = 1 hourREJ = 3%U/T = 85%27,600 sec. avail.EPE = 2 weeksStamp200 tWeld1OCT = 46 secD/R = 46 secC/O = 10 minREJ = 5%U/T = 80%2 Shifts27,600 sec. Avail.1x dailySubAssembly1Assembly1MRP18,400 pcs/mo 12,000 “L”6,400 “R”Tray = 20 pcs2 ShiftsHighland ManufacturingSheet Metal HousingsCurrent State(Date)Daily ShipScheduleWeekly Schedule TT = 60 sec.ManchesterAvenue6weekForecastWeeklyfaxProductionControl90/60/30 dayForecastsDailyOrder5 days days days days 2 days days 1 sec. 39 sec. 46 sec. 62 sec. 40 sec.Lead Time= daysProcess Time= 188 sec還有別的地方可執(zhí)行一件嗎？這里用一件流，什么會(huì)消失？VRKSR5/7/2023 540s39s 46s62s40sTakt time60 secondsStamp Machine Weld Subassy Assy(autofeed)還有別的地方可執(zhí)行一件 流 嗎？是組 裝過 程嗎？Yes!正是5/7/2023 55ICoils5 daysI4600 L2400 RI1100 L600 R OCT = 62 secD/R = 62 secC/O = 0REJ = 6%U/T =100%2 Shifts27, 600 sec. Avail.OCT = 40 secD/R = 40 secC/O = 0REJ = 7%U/T = 100%2 Shifts27,600 sec. Avail.ShippingStagingIII1600 L850 R1200 L640 R2700 L1440 RFerrousMetals Co.500 ft coilsTues ThursMachine1OCT= 39 secD/R = 39 secC/O = 10 minREJ = 4%U/T= 100%2 Shifts27, 600 sec Avail.MCT = 1 secondC/O = 1 hourREJ = 3%U/T = 85%27,600 sec. avail.EPE = 2 weeksStamp200 tWeld1OCT = 46 secD/R = 46 secC/O = 10 minREJ = 5%U/T = 80%2 Shifts27,600 sec. Avail.1x dailySubAssembly1Assembly1MRP18,400 pcs/mo 12,000 “L”6,400 “R”Tray = 20 pcs2 ShiftsHighland ManufacturingSheet Metal HousingsCurrent State(Date)Daily ShipScheduleWeekly Schedule TT = 60 sec.ManchesterAvenue6weekForecastWeeklyfaxProductionControl90/60/30 dayForecastsDailyOrder5 days days days days 2 days days 1 sec. 39 sec. 46 sec. 62 sec. 40 sec.Lead Time= daysProcess Time= 188 sec還有別的地方可執(zhí)行一件 流 嗎？是組 裝過 程嗎？這里用一件流，什么會(huì)消失？VRKSR5/7/2023 56187 seconds work = operators60 seconds TAKT = 4 operators = 3 operators (target)還有別的地方可執(zhí)行一件流嗎？看看操作員周期時(shí)間？5 days days days days 2 days days 1 sec. 39 sec. 46 sec. 62 sec. 40 sec.MCT OCT OCT OCT OCT完成一件的總?cè)斯r(shí)間是多久？39 + 46 + 62 + 40 = 187 seconds但是顧客每 60秒需要一件第四位操作員做其它有意義的工作比較重要5/7/2023 57Takt time60 secondsMachine WeldWeldSubAssemblyAssembly60 secs. 60 secs. 54 secs.58 x 3 = 174 seconds未來狀態(tài)的操作員負(fù)荷表5/7/2023 58ICoils5 daysI4600 L2400 RI1100 L600 R OCT = 62 secD/R = 62 secC/O = 0REJ = 6%U/T =100%2 Shifts27, 600 sec. Avail.OCT = 40 secD/R = 40 secC/O = 0REJ = 7%U/T = 100%2 Shifts27,600 sec. Avail.ShippingStagingIII1600 L850 R1200 L640 R2700 L1440 RFerrousMetals Co.500 ft coilsTues ThursMachine1OCT= 39 secD/R = 39 secC/O = 10 minREJ = 4%U/T= 100%2 Shifts27, 600 sec Avail.MCT = 1 secondC/O = 1 hourREJ = 3%U/T = 85%27,600 sec. avail.EPE = 2 weeksStamp200 tWeld1OCT = 46 secD/R = 46 secC/O = 10 minREJ = 5%U/T = 80%2 Shifts27,600 sec. Avail.1x dailySubAssembly1Assembly1MRP18,400 pcs/mo 12,000 “L”6,400 “R”Tray = 20 pcs2 ShiftsHighland ManufacturingSheet Metal HousingsCurrent State(Date)Daily ShipScheduleWeekly Schedule TT = 60 sec.ManchesterAvenue6weekForecastWeeklyfaxProductionControl90/60/30 dayForecastsDailyOrder5 days days days days 2 days days 1 sec. 39 sec. 46 sec. 62 sec. 40 sec.Lead Time= daysProcess Time= 188 sec看過操作員周期時(shí)間后，還有別的地方可執(zhí)行一件流嗎？這里用一件流，什么會(huì)消失？VRKSTD WK38% Prod. ImpSMED10 min.SR5/7/2023 59Stamp ShippingHousing Cell 1xdailyFerrousMetals Co.Tues Thurs18,400 pcs/mo12,000 “L” 6,400 “R”.Tray = 20 pcs2 shiftsOCT = 174 sec.D/R = 60 sec.MCT = 75 sec.C/O = 57 secs.Rej = 1%U/T = 80%MCT = 1 sec.C/O = 1 hourRej = 1%U/T = 85%500 ft coils2 daysTakt = 460 min. / 460 pcs. = 60 secPitch = 60 sec. X 20 pcs. = 20minHighland Manufac