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bl系列臺(tái)式車床進(jìn)給結(jié)構(gòu)設(shè)計(jì)畢業(yè)論文-資料下載頁(yè)

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【正文】 超越離合器的外環(huán))按圖示逆時(shí)針方向轉(zhuǎn)動(dòng)。三個(gè)圓柱滾子3在彈簧5的彈力和摩擦力的作用下,楔緊在齒輪1和星形體2之間,齒輪1就可經(jīng)滾子3帶動(dòng)星形體2一起轉(zhuǎn)動(dòng),進(jìn)給運(yùn)動(dòng)再經(jīng)超越離合器右邊的安全離合器6和7傳至軸刪。按下快移按鈕,快速電動(dòng)機(jī)經(jīng)齒輪副13/29傳動(dòng)軸刪,經(jīng)安全離合器使星形體2得到一個(gè)與齒輪1轉(zhuǎn)向相同但轉(zhuǎn)速高得多的轉(zhuǎn)動(dòng)。這時(shí),摩擦力使?jié)L子3經(jīng)銷4壓縮彈簧5向楔形槽的寬端滾動(dòng),脫開了齒輪1與星形體2之間的聯(lián)系。因此,快移時(shí)可以不用脫開進(jìn)給鏈。 (4).安全離合器 臺(tái)式車床bl1430機(jī)動(dòng)進(jìn)給時(shí),如進(jìn)給力過大或刀架移動(dòng)受阻,則有可能損壞機(jī)件。為此,在進(jìn)給鏈中設(shè)有安全離合器,來自動(dòng)地停止進(jìn)給。安全離合器的結(jié)構(gòu)如圖7 超越離合器的星形體2空套在軸刪上。安全離合器的左半部6用鍵固定在星形體2上。安全離合器的右半部7經(jīng)花鍵與軸刪相連。運(yùn)動(dòng)經(jīng)星形體2及安全離合器左、右半部6和7傳給軸刪 溜板箱在車床上充當(dāng)著關(guān)重要的作用。既然它如此重要那么它要是出現(xiàn)任何故障將會(huì)有什么結(jié)果呢? 橫向進(jìn)給絲杠1 計(jì)算進(jìn)給牽引力橫向進(jìn)給為燕尾形貼塑導(dǎo)軌。 2 計(jì)算載荷Fc(N)有已知條件查得 , ,,則3 計(jì)算額定動(dòng)載荷計(jì)算值初選L0=5mm (35) 代入數(shù)值 4 確定絲杠型號(hào)以及有關(guān)數(shù)據(jù)由于Ca=Ca’,Ca=9610N由表得絲杠副的有關(guān)數(shù)據(jù)[7]公稱直徑 D0=25mm, 導(dǎo)程 P=5mm,螺旋角 , 直徑 do=按表中尺寸公式計(jì)算[7]:半徑偏心距為: 絲杠內(nèi)徑 穩(wěn)定性驗(yàn)算(采用FS)(1) 由于一端軸向固定的長(zhǎng)絲杠在工作是可能發(fā)生失穩(wěn),所以設(shè)計(jì)是應(yīng)驗(yàn)算其安全系數(shù)S,其值應(yīng)大于絲杠副傳動(dòng)結(jié)構(gòu)允許安全系數(shù)[S],絲杠不會(huì)發(fā)生失穩(wěn)的最大載荷稱為臨界載荷(N)。式中,E為絲杠材料的彈性模量,E=206GPa;l為絲杠工作長(zhǎng)度(m);為絲杠危險(xiǎn)截面的軸慣性矩(m2);為長(zhǎng)度系數(shù),依題意 (36)取=2/3時(shí),安全系數(shù)S=Fcr/Fm=105/=[S]=.(2) 高速長(zhǎng)絲杠工作時(shí)可能發(fā)生共振,因此需驗(yàn)算其不會(huì)發(fā)生共振的最高轉(zhuǎn)速——臨界轉(zhuǎn)速,需求絲杠的最大轉(zhuǎn)速,查表取fc=,=2/3時(shí), (37)所以絲杠工作時(shí)不會(huì)發(fā)生共振,絲杠副工作穩(wěn)定。6 效率驗(yàn)算 絲杠副的傳動(dòng)效率為 (38)η要求在90%~95%之間,所以該絲杠合格。經(jīng)上所述計(jì)算驗(yàn)證,滾珠絲杠副支撐形式為一端固定一端游動(dòng),滿足條件。因此滾珠絲杠副支撐形式選兩端固定也滿足條件,即FYC1D—2505—,可選用?!偠闰?yàn)算絲杠在工作負(fù)載F(N)和轉(zhuǎn)矩T共同作用下引起每個(gè)導(dǎo)程的變形量為 (39)其中A為絲杠截面積,為絲杠極慣性矩,,G為絲杠切變模量,對(duì)鋼G=,T , (310)為摩擦角,其正切值為摩擦系數(shù),為平均工作負(fù)載,取摩擦系數(shù)為,則按最不利的情況(F=Fm)時(shí) (311)  則絲杠在工作長(zhǎng)度上的彈性變形引起的導(dǎo)程誤差為通常要求絲杠的導(dǎo)程誤差應(yīng)小于其傳動(dòng)精度的1/2。即所以其剛度可滿足要求。 軸承的選擇和驗(yàn)算軸承選擇成對(duì)安裝角接觸球軸承,46300型,其額定動(dòng)載荷Cr=6800N。取1/3,ε=3。(角接觸球軸承) (329) 代入數(shù)值,壽命h=L106/60nv=106/6030=65814(h)所以選46300型GB29283的軸承滿足條件。6 刀架的選用刀架:刀架部件由幾層刀架組成,它的功能是裝夾刀具,使刀具作縱向、橫向或斜向進(jìn)給運(yùn)動(dòng)。 要根據(jù)車床的具體用途、加工的零件種類以及用戶的要求等方面進(jìn)行考慮。BL系列臺(tái)式車床是一種小型的車床,它只要達(dá)到普通車床的用途即可,即:能車削內(nèi)外圓柱面,內(nèi)內(nèi)外圓錐面、環(huán)槽及成形回轉(zhuǎn)表面;車削端面及加工各種常用的公制、英制、模數(shù)制和徑節(jié)制螺紋;能夠進(jìn)行鉆孔、擴(kuò)孔、鉸孔、滾花等操作。鑒于此,在設(shè)計(jì)BL系列臺(tái)式車床的刀架和拖板時(shí)選擇普通的方刀架,大、中、小拖板均可。這種刀架可以同時(shí)裝夾四把車刀或四組刀具,方刀架體可以轉(zhuǎn)到四個(gè)位置(間隔90度),從而使四把刀輪流進(jìn)行車削。7 總 結(jié)進(jìn)給結(jié)構(gòu)的設(shè)計(jì)是機(jī)床設(shè)計(jì)中比較復(fù)雜也比較重要的一部分,我們將其分為三大方面的內(nèi)容,一是機(jī)床總體的設(shè)計(jì)方案,二是進(jìn)給箱設(shè)計(jì)方案的選定,三是絲杠和光杠的選定,四是溜板箱設(shè)計(jì)方案選定,五是刀架的選用。在進(jìn)給箱選定時(shí),針對(duì)BL系列臺(tái)車的獨(dú)特特點(diǎn),我們選擇了最適合的其結(jié)構(gòu)特點(diǎn)的設(shè)計(jì)方案——兩軸滑移式結(jié)構(gòu)。經(jīng)過這次畢業(yè)設(shè)計(jì),我體會(huì)到任何一向設(shè)計(jì)都是不容易的。要經(jīng)過嚴(yán)格的計(jì)算、選擇,重要的是要與實(shí)際相結(jié)合,才能設(shè)計(jì)出經(jīng)濟(jì)、實(shí)用的產(chǎn)品,這也是設(shè)計(jì)的主要目的之一。同時(shí)我也意識(shí)到自己還有許多不足之處,知識(shí)掌握得不夠牢固,今后需要不斷的努力來彌補(bǔ)自己的不足。通過分析設(shè)計(jì)題目和要求之后,特別是機(jī)械部分的計(jì)算,有時(shí)不只一次計(jì)算,還要進(jìn)行多次反復(fù)的計(jì)算和校核,可能才能符合要求。同時(shí)還必須不斷翻閱多本參考書目,查找所需的相關(guān)信息。所以通過這次畢業(yè)設(shè)計(jì)我又重新學(xué)習(xí)了很多知識(shí),對(duì)我以后的發(fā)展已到了非常重要的作用。致 謝首先,我要感謝河南理工大學(xué),感謝機(jī)械系對(duì)我四年的培養(yǎng),讓我學(xué)到了許許多多的知識(shí),感謝各位老師在這四年里對(duì)我的關(guān)懷與照顧,在此致以我深深的謝意。本論文從選題到最后定稿成文,本校張燕老師一直給予了悉心指導(dǎo),張老師那種嚴(yán)謹(jǐn)求實(shí)的作風(fēng),廣博深邃的洞察力,孜孜不倦的開拓精神和敬業(yè)精神令我深受啟迪和教益,謹(jǐn)向我的指導(dǎo)老師王建華老師致以深深的謝意?;厥装肽甑恼撐脑O(shè)計(jì)工作,組里融洽的工作環(huán)境、濃厚的學(xué)習(xí)氛圍將使我終生難忘。同時(shí)感謝我周圍的同學(xué),感謝他們給與我的無私幫助,祝愿他們?cè)诮窈蟮膶W(xué)習(xí)和生活中一帆風(fēng)順!但是,由于筆者水平有限,在理論的描述、資料的運(yùn)用等方面難免有不當(dāng)、不深,不周之處,有些觀點(diǎn)也尚欠成熟,敬請(qǐng)各位老師批評(píng)指正。 最后,我還要向所有曾經(jīng)幫助過我的同學(xué)和朋友們致敬。你們的鼓勵(lì)和幫助永遠(yuǎn)是我前進(jìn)的動(dòng)力。參 考 文 獻(xiàn)[1] [M].北京:機(jī)械工業(yè)出版社,1992,10.[2] [M].上海:上??萍汲霭嫔纾?995,2526.[3] [M].中國(guó)電力出版社[4] [M].機(jī)械工業(yè)出版社,2004:5861.[5] [M].高等教育出版社,2002:2229.[6]. [M].北京:機(jī)械工業(yè)出版社[7] 鄭堤,[M].機(jī)械工業(yè)出版社,2004:2128.[8] 卜云峰.機(jī)械工業(yè)及自動(dòng)化簡(jiǎn)明設(shè)計(jì)手冊(cè)上下冊(cè)[M].北京:機(jī)械工業(yè)出社,1999,32.[9] 孫恒,[M].1997:78.[10].[M].第三版. 高等教育出版社[11] [M].北京:機(jī)械工業(yè)出版社,2003:6163.[12] Divas System Design[M].London:Thomson,2006.[13] [J].哈爾濱工業(yè)大學(xué)學(xué)報(bào),1989,9(3):12.附錄:外文資料與中文翻譯外文資料:1 LatheLathes are machine tools designed primarily to do turning, facing and boring, Very little turning is done on other types of machine tools, and none can do it with equal facility. Because lathes also can do drilling and reaming, their versatility permits several operations to be done with a single setup of the work piece. Consequently, more lathes of various types are used in manufacturing than any other machine tool.The essential ponents of a lathe are the bed, headstock assembly, tailstock assembly, and the leads crew and feed rod.The bed is the backbone of a lathe. It usually is made of well normalized or aged gray or nodular cast iron and provides s heavy, rigid frame on which all the other basic ponents are mounted. Two sets of parallel, longitudinal ways, inner and outer, are contained on the bed, usually on the upper side. Some makers use an inverted Vshape for all four ways, whereas others utilize one inverted V and one flat way in one or both sets, they are precisionmachined to assure accuracy of alignment. On most modern lathes the way are surfacehardened to resist wear and abrasion, but precaution should be taken in operating a lathe to assure that the ways are not damaged. Any inaccuracy in them usually means that the accuracy of the entire lathe is destroyed.The headstock is mounted in a foxed position on the inner ways, usually at the left end of the bed. It provides a powered means of rotating the word at various speeds. Essentially, it consists of a hollow spindle, mounted in accurate bearings, and a set of transmission gearssimilar to a truck transmission—through which the spindle can be rotated at a number of speeds. Most lathes provide from 8 to 18 speeds, usually in a geometric ratio, and on modern lathes all the speeds can be obtained merely by moving from two to four levers. An increasing trend is to provide a continuously variable speed range through electrical or mechanical drives.Because the accuracy of a lathe is greatly dependent on the spindle, it is of heavy construction and mounted in heavy bearings, usually preloaded tapered roller or ball types. The spindle has a hole extending through its length, through which long bar stock can be fed. The size of maximum size of bar stock that can be machined when the material must be fed through spindle.The tailstock assembly con
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