leanmanufacturingmatrix(精益生產(chǎn)指標(biāo)設(shè)備oee)(編輯修改稿)
2025-03-31 16:53 本頁面
【文章內(nèi)容簡介】 =% 570 Overall Equipment Effectiveness (OEE) 質(zhì)量率 ： 總零件數(shù) = 1440 返工數(shù) = 50 報(bào)廢數(shù) = 40 質(zhì)量率 = (1440 – (50+ 40))/1440= % 總設(shè)備利用率： 利用率 = % 性能效率 = % 質(zhì)量率 = % 總設(shè)備利用率 = % X % X % OEE = % Build to Schedule (BTS) Definition: Build to schedule is the percentage of products shceduled for a given day that are produced on that day, in the correct sequence. BTS reflects the plant’s ability to produce what it’s customers want, when it’s customers want it, and in the order the customers use the product. BTS% = Volume% X Mix% X Sequence% Volume Performance: Volume Performance, is the traditional measure that manufacturing has used to monitor their performance to schedule. Mix Performance: The Mix ponent of BTS measures the percentage of product derivatives/models/types that a plant builds on the right day. Sequence Performance: The sequence ponent of BTS measures the percentage of those products built on the right day that were also built in the right sequence. Process with a sequenced ‘batch of many’ schedule Build to Schedule (BTS) 定義 : BTS是指在指點(diǎn)的生產(chǎn)日按照正確的生產(chǎn)順序完成生產(chǎn)計(jì)劃的比例情況。 BTS 反映了工廠能夠按照客戶的要求完成生產(chǎn)的能力 ,客戶需何種產(chǎn)品 ,何時(shí)需要和客戶使用產(chǎn)品的順序。 BTS% = Volume% X Mix% X Sequence% Volume Performance: 產(chǎn)量性能用于監(jiān)控生產(chǎn)計(jì)劃完成情況。 Mix Performance: BTS的混線性能用于測量在廠內(nèi)制造的產(chǎn)品系 /型號 /類型等在適當(dāng)?shù)纳a(chǎn)日的完成比率。 Sequence Performance: BTS的順序性能用于測量在適當(dāng)?shù)纳a(chǎn)日按照正確的生產(chǎn)順序完成生產(chǎn)任務(wù)的比率。 Process with a sequenced ‘batch of many’ schedule Build to Schedule (BTS1) FOCUS/COUGAR/JAGUAR CONDENSER 生產(chǎn)計(jì)劃 實(shí)際生產(chǎn) 批序號 型號 數(shù)量 批序號 型號 數(shù)量 1 Cougar 200 1 Cougar 190 2 Focus 100 2 Focus 40 3 Cougar 200 N/A Jaguar 60 4 Focus 150 4 Focus 300 5 Cougar 160 3 Cougar 100 810 690 Process with a sequenced ‘batch of many’ schedule Build to Schedule (BTS1) 冷凝器類型 計(jì)劃產(chǎn)量 實(shí)際產(chǎn)量 混線生產(chǎn) Cougar 560 290 290 Focus 250 340 250 Jaguar 0 60 0 810 690 540
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