【文章內(nèi)容簡介】
● Process Failure Mode and Effects Analysis (Process FMEA) ● Control Plan ● Checking Aids ● CustomerSpecific Requirements Engineering Specifications Manufacturing Process RR 適用要素 ● 設(shè)計記錄 ● 經(jīng)過授權(quán)的工程更改文件 ● 顧客工程批準(zhǔn) ● 設(shè)計失效模式及其后果分析(設(shè)計 FMEA) ● 過程流程圖 ● 過程失效模式及其后果分析(流程 FMEA) ● 控制計劃 ● 檢查輔助 ● 顧客特殊要求 工程規(guī)格 制造過程 RR Questions ? Is there a PSW at the end of Phase 0? ? Dose the RR have to be witnessed by the STA? ? How many parts does the supplier have to produce for the RunatRate? ? Can we do Phase 0 before all the DV tests finish? ? Do all the ponent drawings have to be available? 問題 ? 階段 0結(jié)束前有沒有 PSW? ? 需要由 STA見證 RR嗎? ? 供應(yīng)商需要按照節(jié)拍生產(chǎn)制造多少零件? ? 我們是否必須在階段 0前完成所有 DV試驗(yàn)嗎? ? 是否所有零件圖紙都已經(jīng)具備? PPAP Phase 1:〝 Quality Verification〞 ? Utilizes parts produced during Phase 0. Objectives: ? To confirm all customer design record and specification requirements are properly understood by the supplier. ? To provide an early indicator that the design of the process/tool/facility has the potential to produce product consistently meeting these requirements during an actual production run at the quoted production rate by operating a minimum of one production stream. PPAP階段 1:“質(zhì)量驗(yàn)證” ? 利用階段 0期間生產(chǎn)的零件。 目的: ? 確保供應(yīng)商已充分理解顧客所有的工程設(shè)計記錄及工程規(guī)范要求。 ? 提供早期指標(biāo),通過對已選最小單元生產(chǎn)線的運(yùn)行,顯示流程 /工裝 /設(shè)備的設(shè)計在實(shí)際生產(chǎn)時,是否有潛力按照保價時確定的產(chǎn)品生產(chǎn)率,持續(xù)地生產(chǎn)符合要求的產(chǎn)品。 What happens on Phase 1? ? Measurement and testing of the parts produced on Phase 0 ? Measurement studies and statistical studies ? Appearance review 階段 1會發(fā)生什么? ? 測量并測試階段 0期間生產(chǎn)的零件 ? 測量研究和統(tǒng)計研究 ? 外觀品審 Applicable Elements ? Measurements System Analysis Studies ? Dimensional Results ? Records of Material / Performance Test Results ? Initial Process Studies ? Qualified Laboratory Documentation ? Appearance Approval Report (AAP) ? Sample Production Parts ? Master samples ? Customer Specific Requirements 適用要素 ? 測量系統(tǒng)分析研究 ? 尺寸結(jié)果 ? 材料,性能測試結(jié)果記錄 ? 初始過程能力研究 ? 合格的試驗(yàn)室文件 ? 外觀批準(zhǔn)報告( AAR) ? 生產(chǎn)樣件 ? 標(biāo)準(zhǔn)樣本 ? 顧客特殊要求 Questions ? Is there a Phase1PSW? ? Can Ford approve a Phase 1 PSW if the PV tests are not pleted? 問題 ? 階段 1有 PSW嗎? ? 如果 PV試驗(yàn)沒有完成,福特能批準(zhǔn)階段 1的PSW嗎?