【文章內(nèi)容簡(jiǎn)介】 conveyor at the Fixed Position Stop except in emergency cases. Understand how key tooling/equipment interfaces with the Andon system. Actually use the cord and watch the line stop. Does it stop at the right location? The only time a vehicle should not stop at the fixed position is when a run stop or Emergency stop is activated.CI24Andon System consists of a single pull (cord/pushbutton) system, easily accessible to the operator. Verify in every shop and at all types of Andon Boards.CI25Andon systems directs the support organization to Go and See problems. When does Team Leader respond (how long does it take)? When does the Group Leader respond? Is Team Leader allowed to release his/her own call? What is the alarm elevation process? Is musical tone different for team or group?CI23暗燈系統(tǒng)對(duì)工具和設(shè)備可以互鎖，且能夠手動(dòng)激活及傳送帶在暗燈拉下候到達(dá)定點(diǎn)停位置時(shí)要能夠停止。了解主要的工具/設(shè)備怎樣與暗燈系統(tǒng)連接。實(shí)地拉下拉鎖知道看見(jiàn)生產(chǎn)線停止。是否在正確的地點(diǎn)停止？唯一不在定點(diǎn)停的情況是當(dāng)緊急停止按鈕被按下去時(shí)。CI24暗燈系統(tǒng)可被看作是一個(gè)簡(jiǎn)單的拉鎖或按鈕的系統(tǒng)，它使員工方便獲得幫助。檢查每個(gè)車(chē)間及所有類(lèi)型的暗燈看板。CI25暗燈系統(tǒng)指引支持團(tuán)隊(duì)前往解決問(wèn)題。什么時(shí)候班組長(zhǎng)應(yīng)負(fù)責(zé)（持續(xù)多長(zhǎng)時(shí)間）？什么時(shí)候工段長(zhǎng)要負(fù)責(zé)？班組長(zhǎng)是否被允許放棄本該由他/她去響應(yīng)的暗燈信號(hào)？警告升級(jí)程序是什么？呼叫班組長(zhǎng)和工段長(zhǎng)的音調(diào)是否不同？CI26Andon System provides feedback to the source from Quality checks inspection and repair stations. Do quality, repair, and inspection stations have their own system lights, music, pull cords? Can station call back to a specific group or team through Andon (not by phone or radio)?CI27The Problem Solving Process is used to resolve recurring Andon calls. How are Andon problems captured and tracked into the Problem Solving Process?CI28Andon System provides information to the Maintenance organization for responding to problems. Does Maintenance get notified via Andon regarding equipment faults? Is there specific maintenance music played to signal maintenance alert?CI29Actual takt time (conveyor speed) is established and Decoupling exists to allow for the proper use of Andon system. Is there Actual Takt time built into the daily schedule to acmodate Andon? How does production use their decouples to support Andon?CI26暗燈系統(tǒng)可以從質(zhì)量檢查，檢驗(yàn)及返修工位把信息反饋回問(wèn)題產(chǎn)生的地方。質(zhì)量，維修及檢驗(yàn)工位是否有各自的系統(tǒng)燈光，音樂(lè)和拉鎖？這些工位能否通過(guò)暗燈而不是電話或?qū)χv機(jī)來(lái)呼叫前方某個(gè)特定的工段或班組？CI27問(wèn)題解決步驟被用來(lái)解決重復(fù)的暗燈呼叫。暗燈問(wèn)題怎樣被納入問(wèn)題解決步驟中并加以跟蹤？CI28暗燈系統(tǒng)為維修團(tuán)隊(duì)分派員工任務(wù)而提供信息。維修人員是通過(guò)暗燈來(lái)獲取設(shè)備故障信息的嗎？是否有專門(mén)的音樂(lè)信號(hào)給維修人員發(fā)出警告？CI29實(shí)際單件工時(shí)（ATT）（傳送帶速率）要確定，并且停止器的使用可利于適當(dāng)?shù)乩冒禑粝到y(tǒng)。每日計(jì)劃中是否融入了單件工時(shí)(TT)來(lái)調(diào)節(jié)暗燈？生產(chǎn)系統(tǒng)如何用停止器來(lái)支持暗燈？CI30Andon System signals people to perform standard/routine activities. Can the Andon system signal people to perform periodic tasks?CI31Andon System provides data (pulls and line stop time) by established Andon zone to problem solve bottlenecks and problem areas. Is the blocked/starved information visualized and acted on? Does the information displayed drive a Go and See process? Look for station vs. zone. PMamp。C, real time via clocks, printouts at the end of day or shift.CI32Andon System is flexible enough to incorporate other visual management needs as they arise. Can boards be reprogrammed easily and respond quickly as changes occur that demand change (. work stations added/deleted, new tooling/equipment added, line speed changes, etc.)?CI30暗燈系統(tǒng)利用信號(hào)來(lái)告知人們采取標(biāo)準(zhǔn)的/例行的活動(dòng)。暗燈系統(tǒng)是否能用信號(hào)通知人們采取周期性的工作？CI31暗燈系統(tǒng)通過(guò)建立暗燈區(qū)域來(lái)提供有關(guān)問(wèn)題解決瓶頸何問(wèn)題 區(qū)域的數(shù)據(jù)（物料拉動(dòng)及停線時(shí)間）。那些封閉的/不足的信息是否被目視化并實(shí)施改進(jìn)？信息是否被展示出來(lái)并促使開(kāi)展“到現(xiàn)場(chǎng)去觀察”的工作？通過(guò)秒表掐時(shí)比較工位和區(qū)域的PMamp。C,實(shí)際時(shí)間的對(duì)比，在每天或沒(méi)班后指出來(lái)。CI32暗燈系統(tǒng)要有足夠柔性化以便在需要的時(shí)候能整合其它目視化管理的信息。暗燈板重新編程是否容易且能否在生產(chǎn)變化并需要暗燈板也變化時(shí)能快速響應(yīng)？也就是說(shuō)，工位的增減，信工具/設(shè)備的增加，線速改變等。Element Name: Lean Design of Facilities, Equipment, Tooling amp。 LayoutDefinition: The continuous improvement of the design of facilities, equipment, tooling and layouts utilizing the most successful historical and future examples of lean manufacturing as a basis to achieve pany goals, principles and key elements.Purpose: To design, build, and install equipment and facilities to support the culture needed to attain the pany goals and principles.要素名稱： 精益設(shè)計(jì)定義：根據(jù)以往的歷史經(jīng)驗(yàn)及未來(lái)的產(chǎn)品要求對(duì)工具、設(shè)備、工藝、平面布置圖進(jìn)行持續(xù)改進(jìn)，以達(dá)到公司要求。目的：根據(jù)公司的目標(biāo)和要求來(lái)設(shè)計(jì)、制造、安裝設(shè)備和工具。CI33Standardized simple process diagrams/layouts are developed and maintained reflecting the most current, accepted, and remended processes and layouts. Look for layouts and how maintained. Do they show meeting areas, munication center, allow for social space? Does the plant use Value Stream Mapping? Does the plant use the Bill of Process chart?CI34Standardized simple process design/layouts are developed and maintained for future model planning. Look for layouts and how maintained. CI35Engineering develops, maintains, and controls a set of evaluation criteria for proposed facilities, equipment, tooling and layout changes that achieves improvements. Ask to see their metrics or at least verbally go through them and explain what they mean.CI33標(biāo)準(zhǔn)化的簡(jiǎn)單工藝圖表/繪制布置圖并保持更新大部分當(dāng)前被公認(rèn)且被推薦的工藝和布置圖。找到布置圖并了解是如何維護(hù)的。是否標(biāo)明了會(huì)議區(qū)域，交流中心，開(kāi)辟有公共區(qū)域？工廠是否使用價(jià)值流圖？工廠是否使用工藝圖？CI34標(biāo)準(zhǔn)化的簡(jiǎn)單工藝設(shè)計(jì)/繪制布局圖并為將來(lái)的布局做規(guī)劃。尋找布局圖并了解是如何維護(hù)的。CI35工程發(fā)展，維護(hù)并控制著一套設(shè)備，工裝，工具和布置圖提升的變更計(jì)劃的評(píng)估標(biāo)準(zhǔn)。要求察看他們的標(biāo)準(zhǔn)或至少在口頭上讓他們解釋所表達(dá)的意思。CI36Layouts and process flow schemes result in a Manageable System (. conveyor lengths, height restrictions, equipment location, visual indicators, etc.). Is there a Nerve Center? Are the line lengths right size (17 25 jobs) in GA or matching up to one Group Leader39。s area? Is there a good line of site across the whole shop ( M height restriction)? Are isolated islands of work eliminated or minimized (Less than 4 operations together)?CI37Layouts and process flow schemes result in Builtin Quality and Feedback (. Standardized Inspection Process stations, Information Centers, Andon system, error proofing systems, etc). Are the Andon boards easily visible? Are Andon audio signals easy to hear?CI38Layouts and process flow schemes result in Optimal Material Flow (. straight and through aisle ways, material stores locations, line side material capacity, etc.).