【正文】
向下運(yùn)輸時(shí),在停車時(shí)需防止輸送帶的正向前進(jìn),此時(shí)稱為制動(dòng)。其缺點(diǎn)是制動(dòng)時(shí)輸送帶要先逆轉(zhuǎn)一段距離,造成機(jī)尾受載處堵塞溢料。該種機(jī)架機(jī)身機(jī)構(gòu)簡(jiǎn)單,節(jié)省鋼材,安裝、拆卸方便,不易跑偏等特點(diǎn)??捎糜趩螡L筒傳動(dòng),也可以用于雙滾筒傳動(dòng)(兩組機(jī)架配套使用)。27(1)機(jī)架有四種結(jié)構(gòu)如圖 所示。常用的張緊裝置有螺旋調(diào)節(jié)式和重錘式兩種螺旋式張緊調(diào)節(jié)裝置(如圖 )張緊滾筒兩端的軸承座安裝在帶有螺母的滑架上,滑架可以在尾架上移動(dòng)。0S0S(13)傳動(dòng)軸(驅(qū)動(dòng)滾筒軸徑)的計(jì)算傳動(dòng)軸軸徑的計(jì)算公式如下: ()31nNdC??=(14)軸的強(qiáng)度校核23采用 45鋼,調(diào)質(zhì)處理,機(jī)械性能為:抗拉強(qiáng)度 =580MPa,屈服點(diǎn) =290MPa,b?s?彎曲疲勞極限 =235MPa,扭轉(zhuǎn)疲勞極限 =135MPa,許用靜應(yīng)力 =238MPa,許用1?? 1?? 1p?疲勞應(yīng)力 =165MPa。根據(jù)滾筒的承載不同,可將滾筒分為輕型滾筒、中型滾筒、重型滾筒,輕型滾筒為焊接結(jié)構(gòu),即輻板與筒皮焊接,輪轂與軸采用鍵連接,中型滾筒與重型滾筒為鑄焊結(jié)構(gòu),即輻板與輪轂采用整體鑄造形式,讓后與筒皮焊接,輪轂與軸采用脹套連接,脹套連接的優(yōu)點(diǎn)是:定位準(zhǔn)確、傳遞扭矩大、易于拆裝、避免軸向的攢動(dòng)等。大槽角槽型托輥。 輸送帶層數(shù)的計(jì)算輸送帶層數(shù)按《運(yùn)輸機(jī)械設(shè)計(jì)選用手冊(cè)》式 計(jì)算 ()nSZB??式中:Z——輸送帶帶芯層數(shù),層;——最大工作張力,N; =;nSnS——安全系數(shù),一般多層帶取 n=8~10,減層帶取 n=9~11,在此,我們?nèi)?n=10;B——輸送帶寬度,mm。當(dāng)滾筒表面與輸送帶之間卡進(jìn)物料時(shí),容易引起輸送帶鋼繩芯的斷絲。(2)成槽性好。鋼絲繩芯輸送帶是有許多柔軟的細(xì)鋼絲繩相隔一定的間距排列,用與鋼絲繩有良好粘合性的膠料粘合而成。適用于驅(qū)動(dòng)無(wú)特殊要求的機(jī)械設(shè)備,如機(jī)床、泵、風(fēng)機(jī)、壓縮機(jī)、攪拌機(jī)、運(yùn)輸機(jī)械、農(nóng)業(yè)機(jī)械、食品機(jī)械等。動(dòng)堆積角=176。(4)一般用于給了或輸送粉塵量大時(shí),帶速可取 ~1m/s;或根據(jù)物料特性和工藝要求決定。表 國(guó)內(nèi)帶式輸送機(jī)的主要技術(shù)指標(biāo)主要參數(shù) 順槽可伸縮帶式輸送機(jī) 大巷與斜井固定式強(qiáng)力帶式輸送機(jī)運(yùn)距(m) 2022—3000 4500帶速(m/s ) — 35輸送量(t/h) 1500—3000 2022—3000驅(qū)動(dòng)總功率(km)900—1600 1500—3000 從表 和表 的比較可以看出,我國(guó)煤礦高產(chǎn)高效礦井配套國(guó)產(chǎn)帶式輸送機(jī)的水平基本達(dá)到了國(guó)際水平。普通型帶式輸送機(jī)的機(jī)身的上帶是用槽形托輥支撐,以增加物流斷面積,下帶為返回段(不承載的空帶)一般下托輥為平托輥。(7)鋼繩牽引帶式輸送機(jī) 它是無(wú)際繩運(yùn)輸與帶式運(yùn)輸相結(jié)合的產(chǎn)物,既具有鋼繩的高強(qiáng)度、牽引靈活的特點(diǎn),又具有帶式運(yùn)輸?shù)倪B續(xù)、柔性的優(yōu)點(diǎn)。其中帶輸送機(jī)是連續(xù)運(yùn)輸機(jī)中是使用最廣泛的,帶式輸送機(jī)運(yùn)行可靠,輸送量大,輸送距離長(zhǎng),維護(hù)簡(jiǎn)便,適應(yīng)于冶金煤炭,機(jī)械電力,輕工,建材,糧食等各個(gè)部門。關(guān)鍵詞:帶式輸送機(jī);上運(yùn);選型設(shè)計(jì)[ABSTRACT]: The design is a graduation project about the belt conveyor used in granary. At first, it is introduction about the belt conveyor. Next, it is the principles about choose ponent parts of belt conveyor. After that the belt conveyor abase on the principle is designed. The ordinary belt conveyor consists of six main parts: Drive Unit, Jib or Delivery End, Tail Ender Return End, Intermediate Structure, Loop TakeUp and Belt. At last, it is explanation about fix and safeguard of the belt conveyor. Today, long distance, high speed, low friction is the direction of belt conveyor’s development. Air cushion belt conveyor is one of them. At present, we still fall far short of abroad advanced technology in design, manufacture and using. There are a lot of wastes in the design of belt conveyor.Keywords: Belt Conveyor;Upward Transport; Lectotype Design1目 錄目 錄 .....................................................................................1 .....................................................................................3 帶式輸送機(jī)的應(yīng)用 ....................................................................................................................................3 帶式輸送機(jī)的分類 ....................................................................................................................................3 各種帶式輸送機(jī)的特點(diǎn) ............................................................................................................................3 帶式輸送機(jī)的結(jié)構(gòu)與工作原理 ................................................................................................................4 帶式輸送機(jī)的發(fā)展與現(xiàn)狀 ........................................................................................................................5 ......................................................................8 帶式輸送機(jī)主要技術(shù)參數(shù)的確定 ..................................................................................................................8 帶式輸送機(jī)速度的選擇 ..............................................................8 最大輸送量的選擇 ..................................................................8 傾角的確定 ........................................................................8 最大提升高度及物料容重的確定 ......................................................8 帶寬的計(jì)算 ........................................................................9 輸送機(jī)的布置形式 ..................................................................9 電動(dòng)機(jī)功率的計(jì)算和電動(dòng)機(jī)的選擇 ............................................................................................................11 傳動(dòng)滾筒軸功率的計(jì)算 .............................................................11 電動(dòng)機(jī)功率的計(jì)算 .................................................................11 電機(jī)的選用 .......................................................................12 最大張力的計(jì)算 .............................................................................................................................................13 輸送帶的選擇 ..................................................................................................................................................14 輸送帶簡(jiǎn)介 .......................................................................14 輸送帶的分類 .....................................................................14 輸送帶的連接 .....................................................................15 輸送帶層數(shù)的計(jì)算 .................................................................16 托輥的選擇 ......................................................................................................................................................16 驅(qū)動(dòng)滾筒傳動(dòng)計(jì)算 .........................................................................................................................................19 張緊裝置的選擇與設(shè)計(jì) .................................................................................................................................24 機(jī)架的設(shè)計(jì) ......................................................................................................................................................26 制動(dòng)裝置的選擇 .............................................................................................................................................28 制動(dòng)裝置的作用 ...................................................................28 制動(dòng)裝置的種類 ...................................................................29 制動(dòng)裝置的選型 ...................................................................30 電氣及安全保護(hù)裝置 .....................................................................................