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主生產(chǎn)排程培訓(xùn)講義(完整版)

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【正文】 表示預(yù)測低估, MPS取訂單量。 ? MPS是否合理可行決定了 MRP 是不是能發(fā)揮作用。主生產(chǎn)排程 Master Production Scheduling (MPS) MPS的目的 ?協(xié)調(diào)各單位的活動,尤其是產(chǎn)銷之間的配合。 MPS和 PP ?生產(chǎn)規(guī)劃 (PP)是針對產(chǎn)品群或「平均產(chǎn)品」而作; 而 MPS是針對個別完成品而作。在 PTF之後, MPS只考慮預(yù)測量。 ?材料主檔 (item master)中,某項(xiàng)目定義為MPS項(xiàng)目,則所有上階父件均為 MPS項(xiàng)目,均由 MPS系統(tǒng)處理。 MPS Approaches MTO ATO MTS Approach Control point MPS unit Backlog FAS Forecast Cust orders Options End items Product level End prod. End to Intrm. End prod. Cust order promising High requirement Low requirement Forecast accuracy Low requirement High requirement Use of Planning Bill Yes Yes No Cope with design and process uncertainty High need Low need Bases of delivery Make to CO on time Make to CO on time Make to repl. Order or cust calloff schl. MPS Item Selection based on Manufacturing Strategy Make to Stock Assemble to Order Make to Order Number of Finished Products Number of Subassemblies Number of Raw Materials Typical Level for MPS MPS, FAS, BOM MTS ATO MTO FAS FAS MPS MPS/ FAS MPS MPS/FAS: Build finished items to forecast MPS: Build ponents and subassemblies FAS: Final assembly of exact configurations FAS: Build only to customer orders 最終組裝排程 (FAS) ? FAS在接到客戶訂單後才安排, 考慮到材料及產(chǎn)能限制。 ? 追蹤 MPS階層產(chǎn)品安全庫存的使用、分析 MPS項(xiàng)目生產(chǎn)數(shù)量和 FAS消耗數(shù)量之間的差異、將所有的改變資料輸入 MPS檔案,以維護(hù) MP
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