【正文】 限，是為了維持管理階層參與支持 ?產(chǎn)品品質(zhì)規(guī)劃會議希望高階能參與 管理階層的支持 APQP Phase 2: Product Design and Development 產(chǎn)品設(shè)計及開發(fā) DFMEA設(shè)計 FMEA ? Disciplined analytical tool: Assess probability of failure, Effect of failure系統(tǒng)性的分析工具 : 評估失效的機率及其影響 ? Must be continually updated必須經(jīng)常更新 ? Causes changes and/or additions to previously selected special product and/or process characteristics提供變更及增添以前選擇的產(chǎn)品及過程特性的機會 ? If you do not have design control, you (should) have customer DFMEA如無設(shè)計責(zé)任也應(yīng)取得客戶的 FMEA ? Check list (AIAG APQP Manual Appendix A1) DFM and DFA製造性及裝配設(shè)計 ?Design, concept, function and sensitivity (tolerance) to manufacturing variation設(shè)計 , 概念 , 功能 , 公差 , 考慮 製造變異 ?Manufacturing and/or assembly process製造及組立過程 ?Dimensional tolerances尺寸公差 ?Performance requirements性能要求 ?Number of ponents (plexity)零件數(shù)量 ?Process adjustments調(diào)整製程 ?Material handling物料搬運 Design Verification設(shè)計驗證 ? Inspection methods檢驗方法 ? Testing methods測試方法 ? Ensure that all design outputs meet design input requirements: Alternate calculations, CAD/math data, Review design stage documents before release確保設(shè)計輸出符合輸入要求 , 例如替代性計算 , CAD 方法 , 審查設(shè)計階段文件 Design Reviews Evaluations設(shè)計審查 ? Design/functional requirement(s) and considerations 包括設(shè)計功能要求的考慮 ? Formal reliability and confidence goals正式可靠度及信賴性目標(biāo) ? Component/subsystem/system duty cycles工作循環(huán) ? Computer simulation and benchmarking test results電腦模擬及標(biāo)竿測試結(jié)果 ? DFMEA(s) ? Review of the DFM and DFA ? Design of experiments (DOE) and assembly build variation results實驗計劃法及組裝造成的變異分析 ? Test failure 測試失效 ? Design verification progress設(shè)計驗證進度 Design Review Tracking設(shè)計審查的追蹤 ? Track verification progress using a design verification plan and report (DVPR Ford Chrysler)使用設(shè)計驗證計劃及報告追蹤設(shè)計驗證進度 ? Product/process validation of ponents 對產(chǎn)品及過程做確認 ?需準(zhǔn)備管制計畫以描述原型製造，所用量測尺寸、材料及功能測試 – 確保產(chǎn)品符合規(guī)範(fàn)之需求（如需時含報告資料） – 確定已對特殊製程及產(chǎn)品特性做考量 – 利用經(jīng)驗以建立初步製程參數(shù)及包裝需求 – 對任何影響客戶之考量、差異，及成本應(yīng)溝通協(xié)調(diào) – APQP附錄 A8的管制計劃清單及管制計劃，可幫助制訂原型管制計劃 原型製造－管制計畫 Customer or Supplier Engineering Drawings (including math data) 客戶或組織圖面 , 包括數(shù)學(xué)數(shù)據(jù) ? Review for special and/or critical characteristics 審查特殊及重要特性 ? Review controlling drawings when engineering drawings are nonexistent若無客戶圖面審查管制圖樣 ? Review drawings for: Dimensions for form, fit, function, durability, government SR, Control or datum surfaces/locators for function gages and equipment, Feasibility/patibility with industry standards審查圖面中有關(guān)尺寸 , 配合 , 功能 , 耐久 , 政府安全法規(guī) , 管制量具基準(zhǔn)及定位 , 產(chǎn)業(yè)標(biāo)準(zhǔn)的可行性及一致性 ? Compatibility of math data with twoway munications數(shù)學(xué)數(shù)據(jù)的一致性 , 雙向溝通 Customer or Supplier Engineering Specifications客戶或組織工程規(guī)範(fàn) ? Review and understand controlling specifications審查並理解規(guī)範(fàn) ? Identify functional, durability and appearance requirements鑑別功能 , 耐久及外觀要求 ? Should define: Sample size, Frequency, Acceptance criteria定義抽樣數(shù) , 頻率及允收標(biāo)準(zhǔn) ? Otherwise, determined by supplier and included in ? control plan功能 , 耐久否則由組織自己決定並規(guī)定於 CP內(nèi) Material Specifications 材料規(guī)格 ? Review material specifications for special characteristics, Physical properties, Performance, Environmental, Handling, Storage審查材料規(guī)格規(guī)定已釐清物性 , 性能 , 環(huán)境 , 搬運及儲存 ? Include in Control Plan規(guī)定於 CP內(nèi) Drawing and Specifications Changes 規(guī)格圖面變更 ? Change control requirement applies適用變更管制要求 ? Ensure proper munication確保適當(dāng)溝通 ? QS 9000 Element ?Document and data Control? applies (requires a Change Control system)適用 QS9000 之要求 New Equipment, Tooling and Facilities Requirements 新設(shè)備 , 工模具及設(shè)施要求 ? Preliminary identification of new equipment, tooling and facilities鑑別新設(shè)備 , 工模具及設(shè)施要求 ? Address these items on the timing chart將這些項目註記於時間表 ? Address capability requirements註明能力要求 ? Establish delivery times明訂交貨時間 ? Complete check list in AIAG APQP Control Plan reference manual Appendix A3 Special Product and Process Characteristics List特殊產(chǎn)品及過程特性表 ? Upgrade preliminary list started in Phase 1 from information gathered through review and development of design features依由審查及設(shè)計活動獲取的資訊更新初期特性表 ? Additional sources其他來源 : DFMEA, SFMEA if applicable, PFMEA, Previous history ? Must be on control plans for prototype, prelaunch and production 必須出現(xiàn)在各階段的 CP ? Listing should be a team consensus 小組共識 Gage and Testing Equipment Requirements 量具及測試設(shè)備的要求 ? Preliminary identification of inspection, test and measurement equipment鑑別檢驗測試及量測設(shè)備的要求 ? Requirements on timing chart進度表上的要求 : Complete in time to conduct measurement systems analysis, Equipment builder, Pilot build, Production trial run 即時完成 MSA,設(shè)備製造者 , 原型 , 試作時間 Team Feasibility, Commitment and Management Support 小組可行性承諾及管理者支援 ? Team feasibility mitment小組可行性承諾 ? Complete program review check list, including: Design feasibility, Can be manufactured, assembled, tested and packaged, Can be delivered in the right quantities on schedule at acceptable cost. 完成計劃查檢表 , 確保設(shè)計可行性 , 可製造 , 組立 , 測試 , 包裝 . 可以即時交貨 , 數(shù)量正確 , 可接受的成本 . Review design information check list in AIAG APQP Reference manual Appendix A2 as part of feasibility inputs ? Open issues that require resolution with assigned responsibility and ? Management Support: Report project status to management, Remend continue or drop project depending on feasibility, Cover open issues and concerns. Management support as required管理者支援 : 將進度報告管理階層 , 根據(jù)可行性審查結(jié)果建議繼續(xù)或放棄該計劃 ,報告要包括問題點以獲取管理者支援 Subcontractor Pilot Build分包商的原型 ? Supplier participated, if appropriate組織的參與 ? Sample quantity required需求的樣品數(shù)量 ? Check that it is according to:Work instructions, Control plan根據(jù)什麼 ?作業(yè)標(biāo)準(zhǔn) ?CP? ? Where to be produced在哪裡做 ? Supplier Pilot Sample Build 組織的原型樣品 ? Parts availability零件可獲性 ? Tooling and equipment availability模具及設(shè)備可獲性 ? Measurement equipment availability量測系統(tǒng)可獲性 APQP Phase 3: Process Design and Developmen