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指標(biāo)。1.6.2 石灰石破碎、均化及輸送汽車或裝載機(jī)將石灰石原礦運(yùn)至破碎系統(tǒng)受礦倉內(nèi),倉下調(diào)速式重型板式給料機(jī)將原礦喂入單段錘式破碎機(jī)內(nèi)破碎,成品碎石由皮帶輸送機(jī)、提升機(jī)送至儲(chǔ)存庫內(nèi)儲(chǔ)存。出磨廢氣送至窯尾廢氣袋除塵器凈化后排放。1.6.7 煤粉制備5+3m風(fēng)掃式煤磨,當(dāng)進(jìn)料粒度≤25mm,入磨綜合水份10%,成品細(xì)度80181。經(jīng)計(jì)量后的煤粉分別送至窯頭的四通道噴煤管及窯尾的分解爐。 窯尾預(yù)熱器排出的廢氣,經(jīng)增濕塔增濕、調(diào)質(zhì)后由窯尾高溫風(fēng)機(jī)一部分送至生料磨作為烘干熱源,另一部分送至窯尾廢氣除塵器凈化后排放。今后考慮資源綜合利用,要開發(fā)其他工業(yè)廢渣作為混合材使用,因此,特設(shè)置混合材烘干設(shè)施。1.6.13水泥包裝及水泥成品庫水泥包裝機(jī)選用一臺(tái)八嘴回轉(zhuǎn)式,包裝能力120t/h。由于流程簡(jiǎn)單,揚(yáng)塵點(diǎn)少,管理比較方便。為了使窯系統(tǒng)及預(yù)熱器內(nèi)的氣體速度維持在合理的范圍內(nèi),就必須降低窯系統(tǒng)的產(chǎn)量;反之,為了保證一定的窯系統(tǒng)產(chǎn)量,就必須加大窯的規(guī)格。1.7.6冷卻機(jī)選型 選用充氣梁高效篦冷機(jī),是新開發(fā)的第三代篦冷機(jī),其特點(diǎn)如下: (1)熟料冷卻效果好,篦冷機(jī)熱回收率高; 篦冷機(jī)一段前幾排為固定式充氣梁,后幾排為活動(dòng)式充氣梁,一段篦板均為高阻力篦板,二段為改進(jìn)型富勒篦板。庫底帶中心錐,設(shè)有稱重小倉。改進(jìn)窯尾工藝布置,窯尾預(yù)熱器塔架設(shè)計(jì)為鋼結(jié)構(gòu),煙囪為鋼煙囪,依附在預(yù)熱器塔架上,既可加快施工安裝進(jìn)度,節(jié)省投資,又可美化建筑。(4)重視生產(chǎn)中每一環(huán)節(jié)的均化。規(guī)劃的發(fā)展目標(biāo):到2010年,新型干法水泥比例達(dá)到70%以上,新型干法水泥技術(shù)裝備、能耗、環(huán)保和資源利用效率等達(dá)到中等發(fā)達(dá)國(guó)家水平。堅(jiān)持總量控制,依靠發(fā)展促調(diào)整,通過調(diào)整促提高?;緦?shí)現(xiàn)水泥工業(yè)現(xiàn)代化,技術(shù)經(jīng)濟(jì)指標(biāo)和環(huán)保達(dá)到同期國(guó)際先進(jìn)水平。(6)強(qiáng)化節(jié)能設(shè)計(jì),強(qiáng)化減排設(shè)計(jì),為業(yè)主實(shí)現(xiàn)最大的經(jīng)濟(jì)效益提供保障。 設(shè)備選擇原則(1)設(shè)計(jì)中積極采用國(guó)內(nèi)外先進(jìn)成熟的技術(shù),在可靠的前提下盡可能采用當(dāng)今的先進(jìn)技術(shù)制造的節(jié)能環(huán)保型設(shè)備。無煙煤發(fā)熱量(分析基)為24172kJ/kg煤,完全可滿足煅燒的需要。本項(xiàng)目電耗量7250104 kWh。5 項(xiàng)目主要設(shè)備及能耗指標(biāo) 項(xiàng)目主要設(shè)備表51 主機(jī)設(shè)備表序設(shè)備名稱技術(shù)性能臺(tái)數(shù)工作制度年利用率號(hào)d/w h/d%1石灰石破碎機(jī)最大進(jìn)料粒度:750mm出料粒度:25mm生產(chǎn)能力:320t/h.電機(jī)功率:560 kW178 2粘土破碎機(jī)CJ212501000最大進(jìn)料粒度:250mm出料粒度:30mm生產(chǎn)能力:6090t/h1683原 料 磨型號(hào):MPS3424立式磨進(jìn)料粒度:≤25mm進(jìn)料綜合水分:≤10%出料水分:≤1%出料細(xì)度:≤13%(80181。取水量估算如下:(1) 生產(chǎn)總用水量 m3/d其中:循環(huán)用水量 m3/d 生產(chǎn)直流耗水量 m3/d 循環(huán)回水量 m3/d 循環(huán)水利用率 % 消防補(bǔ)充水量 m3/d 生活用水量 m3/d 全廠補(bǔ)充水量 m3/d(不消防時(shí))(2) 余熱發(fā)電總用水量:57748 m3/d其中:循環(huán)冷卻供水量: 57528 m3/d 循環(huán)回水量: 55993 m3/d 循環(huán)補(bǔ)充水量: 1535m3/d(其中:) 循環(huán)水利用率: %。 4.1.2烘干用燃料本工程混合材烘干采用煙煤。廠址海拔高度大約1800米。(3)合理利用土地,因地制宜,節(jié)約用地,提高土地利用率。(2)選擇符合國(guó)家產(chǎn)業(yè)政策的日產(chǎn)2000噸及以上熟料新型干法水泥生產(chǎn)工藝,全面、認(rèn)真研究本工程基礎(chǔ)設(shè)計(jì)條件,對(duì)本工程設(shè)計(jì)反感進(jìn)行優(yōu)化提高,確保本工程建設(shè)工期較短、達(dá)產(chǎn)達(dá)標(biāo)較快、工程投資較低、節(jié)能顯著、減排達(dá)標(biāo)。2006年10月17日國(guó)家發(fā)展和改革委員會(huì)發(fā)布的《水泥工業(yè)產(chǎn)業(yè)發(fā)展政策》:“重點(diǎn)支持在有資源的地區(qū)建設(shè)日產(chǎn)4000噸及以上規(guī)模新型干法水泥項(xiàng)目、限制新建日產(chǎn)2000噸以下新型趕法水泥生產(chǎn)線”。 產(chǎn)業(yè)政策、準(zhǔn)入條件作為單位產(chǎn)品能源消耗較大的水泥制造業(yè),合理利用能源與節(jié)省消耗的意義更為重大。2000t/d線建成后,計(jì)量設(shè)施大幅度增加、計(jì)量精度要求也大幅度提高,因此,將增補(bǔ)計(jì)量機(jī)構(gòu)及人力,加強(qiáng)計(jì)量管理。除生料配料采用電子皮帶秤計(jì)量外,各進(jìn)廠原料、入窯生料、入窯煤粉、出窯熟料、出庫熟料、袋裝、散裝水泥都設(shè)置了相應(yīng)的專用計(jì)量設(shè)備,為工廠的科學(xué)管理提供了依據(jù)。1.7.9工藝方面的其他選擇 (1)工藝布置上,簡(jiǎn)化設(shè)備廠房,減少建筑面積。 (2)運(yùn)轉(zhuǎn)率高,可達(dá)90%以上。因此,高海拔導(dǎo)致窯及預(yù)熱器內(nèi)的氣體速度提高,加大了飛灰損失及料耗,設(shè)備規(guī)格相對(duì)增加,加大了散熱損失,冷卻機(jī)的熱效率也有所影響。1.7.3 回轉(zhuǎn)窯選型方案在高海拔地區(qū),大氣壓的降低,對(duì)回轉(zhuǎn)窯等熱工平衡、風(fēng)機(jī)、電機(jī)及空壓機(jī)的選型具有較大的影響。石灰石原礦塊度要求≤850mm,破碎后產(chǎn)品粒度≤25mm,采用兩段或單段破碎流程可滿足生產(chǎn)要求。1.6.12 水泥儲(chǔ)存及水泥散裝 設(shè)四座Φ12m雙排水泥均化庫儲(chǔ)存出磨水泥,總儲(chǔ)量14000噸。1.6.9 熟料儲(chǔ)存及轉(zhuǎn)運(yùn) 設(shè)置一座Φ2245米熟料中轉(zhuǎn)庫,儲(chǔ)存量為19000噸。窯與分解爐用煤比例為40:60,入窯生料的表觀分解率約為90%-95%。動(dòng)態(tài)選粉機(jī)選出的粗粉返回磨內(nèi)重新粉磨。 當(dāng)原料磨停運(yùn)時(shí),廢氣處理系統(tǒng)收集的粉塵與庫側(cè)卸料器卸出的生料搭配送入生料庫,以保證生料成分穩(wěn)定,避免窯灰單獨(dú)入庫而引起生料成分波動(dòng)。生料控制采用熒光分析儀和計(jì)算機(jī)自動(dòng)配料系統(tǒng),以保證出磨后生料質(zhì)量穩(wěn)定。表11 全廠主要技術(shù)經(jīng)濟(jì)指標(biāo)匯總表序號(hào)項(xiàng) 目單 位指標(biāo)或數(shù)值備 注1工廠建設(shè)規(guī)模熟料噸/天2000 水泥噸/年78萬 2生產(chǎn)方法新型干法窯外分解3主要工藝設(shè)備石灰石破碎機(jī)1臺(tái)原料磨1臺(tái)MPS3424立式磨回轉(zhuǎn)窯1臺(tái)60m篦式冷卻機(jī)1臺(tái)TC1164煤磨1臺(tái)5+3m水泥磨1臺(tái)13m4設(shè)備重量及裝機(jī)容量設(shè)備重量t4660裝機(jī)容量kW18320計(jì)算負(fù)荷kW14154年生產(chǎn)用電量kWh72501045用水指標(biāo)日耗水量m3/d循環(huán)水利用率%966總平面圖指標(biāo) 廠區(qū)占地面積ha建、構(gòu)筑物占地面積m29879道路、廣場(chǎng)占地面積m2107757總 投 資萬元固定資產(chǎn)投資萬元其中:建設(shè)期利息萬元鋪底流動(dòng)資金萬元固定資產(chǎn)投資構(gòu)成建筑工程萬元設(shè) 備萬元安裝工程萬元其它費(fèi)用萬元8定員及效率生產(chǎn)工人人152 管理人員人 29合 計(jì)人1819勞動(dòng)生產(chǎn)率全員噸/()4144生產(chǎn)工人噸/()493410噸水泥指標(biāo)噸水泥建設(shè)投資元/噸噸水泥設(shè)備重量kg/t噸水泥裝機(jī)容量kW/t11能耗指標(biāo)單位熟料熱耗kJ/kg3469(折為3111)噸熟料電耗kWh/t74噸水泥電耗kWh/t9612經(jīng)濟(jì)效益財(cái)務(wù)內(nèi)部收益率(稅前)%財(cái)務(wù)內(nèi)部收益率(稅后)%投資回收期(稅前)年含建設(shè)期投資回收期(稅后)年含建設(shè)期銀行貸款償還期年含建設(shè)期投資利潤(rùn)率%投資利稅率%年銷售收入萬元20250 年銷售稅金萬元1652計(jì)算期平均年利潤(rùn)萬元4788計(jì)算期平均年所得稅萬元1580計(jì)算期平均單位產(chǎn)品成本元/噸計(jì)算期平均 工藝流程1.6.1 原燃料的預(yù)均化 (1)石灰石:%,質(zhì)量較為穩(wěn)定,屬生產(chǎn)水泥的優(yōu)質(zhì)石灰石原料,且開采條件好,礦層走向均勻、穩(wěn)定,成份變化較小,為降低投資在設(shè)計(jì)中不考慮石灰石預(yù)均化。本廠擁有一批熟練工人、管理干部、專業(yè)技術(shù)人員及營(yíng)銷人員隊(duì)伍,是新建廠的有利條件。產(chǎn)品品種:PO ,產(chǎn)品檢驗(yàn)采用國(guó)家水泥新標(biāo)準(zhǔn)。Lesson60 The future 卜算未來 has been invented and it has been used to detect gold which has been buried in the ground. The machine was used in a cave near the seashore whereit is saidpirates used to hide gold. The pirates would often bury gold in the cave and then fail to collect it. Armed with the new machine, a search party went he did not like it. She enjoyed herself making the assistant bring almost everything in the window before finally buying the dress she had first asked for.You don39。Lesson51 Reward for virtue 對(duì)美德的獎(jiǎng)賞ll get off here.39。Oh dear,39。39。 but I don39。Dentists always ask questions when it is impossible for you to answer. My dentist had just pulled out one of my teeth and had told me to rest for a while. I tried to say something, but my mouth was full of cottonwool. He knew I collected birds39。230 !s money was paid back in this way. The last note said:39。Lesson44 Through the forest 穿過森林 she answered.39。As we had had a long walk through one of the markets of Old Delhi, we stopped at a square to have a rest. After a time, we noticed a snakecharmer with two large baskets at the other side of the square, so we went to have a look at him. As soon as he saw us, he picked up a long pipe which was covered with coins and opened one of the baskets. When he began to play a tune, we had our first glimpse of the snake. It rose out of the basket and began to follow the movements of the pipe. We were very much surprised when the snake charmer suddenly began to play jazz tunes and modern pop songs. The snake, however, continued to 39。but they did not steal anything.39。 Two months later, some more money was sent to Sam with another note:39。lesson46 Expensive and unfortable 既昂貴又受罪Tired of sleeping on the floor, a young man in Teheran saved up for years to buy a real bed. For the first time in his life, he became the proud owner of a bed which had springs and a mattress. Because the weather was very hot, he carried the bed on to the roof of his house. He