【正文】 2 shifts/day2 machinesC/T=36sec 19” 20” 19”10’ 8’ 8’10 20 30OPC/TC/0繪制數(shù)據(jù)箱MondaysShipStaging 2 xdaily ProductionControlMRP System40,000 pcs/mo.30,000 “L”10,000 “R”Container= 50 pcs2 shiftsShipStagingGrindAssembleDrillStamping300 T press3 shiftsEPE = 2 daysCustomerSupplierTakt = secC/T= 3 sec.. = 70%FTQ = 98% C/O = 4 hrs, 1X/wk Scrap = 2%Rework = none operators = 1/shift. = 3 secShared:part 123,ABC250 ft coilsTakt = secC/T= 18 sec.. = 85%FTQ = %C/O = 40 min,1X/wk Tool C/O= 30’/day Scrap = %Rework = none operators = 1/shift. = 36 secDedicated: L,RTakt = secC/T= 20 sec.. = 75%FTQ = 98%C/O = 60 min, 1X/wk ToolC/O = 2hrs, 1X/wkScrap = 2%Rework = none operators = 1/shift. = 20 secDedicated: L,RTakt = secC/T= 21 sec.. = 90%FTQ = 95% C/O =16min,1X/day Scrap = noneRework = 5% operators = 2/shift. = 58 secDedicated: L,RGeneral Information 20 days/month hours avail./shift 2 shifts/day2 machinesC/T=36sec 19” 20” 19”10’ 8’ 8’10 20 30OPC/TC/012023 L 4000 RI4500 L1500 RI3000 L1000 RI4500 L1500 RI500/Gon 250/Cart 100/Cart50/Cont.I4 coilsMondays500 ft coils 2 xdaily ProductionControlMRP System顯示物流40,000 pcs/mo.30,000 “L”10,000 “R”Container= 50 pcs2 shiftsGrindAssembleDrillStamping300 T press3 shiftsEPE = 2 daysCustomerSupplierTakt = secC/T= 3 sec.. = 70%FTQ = 98% C/O = 4 hrs, 1X/wk Scrap = 2%Rework = none operators = 1/shift. = 3 secShared:part 123,ABC250 ft coilsTakt = secC/T= 18 sec.. = 85%FTQ = %C/O = 40 min,1X/wk Tool C/O= 30’/day Scrap = %Rework = none operators = 1/shift. = 36 secDedicated: L,RTakt = secC/T= 20 sec.. = 75%FTQ = 98%C/O = 60 min, 1X/wk ToolC/O = 2hrs, 1X/wkScrap = 2%Rework = none operators = 1/shift. = 20 secDedicated: L,RTakt = secC/T= 21 sec.. = 90%FTQ = 95% C/O =16min,1X/day Scrap = noneRework = 5% operators = 2/shift. = 58 secDedicated: L,RGeneral Information 20 days/month hours avail./shift 2 shifts/day2 machinesC/T=36sec 19” 20” 19”10’ 8’ 8’10 20 30OPC/TC/012023 L 4000 RI4500 L1500 RI3000 L1000 RI500/Gon 250/Cart 100/Cart ProductionControl8 weekForecastWeeklyFax30/60/90 dayForecastDailyOrderDaily RequirementsMRP SystemDaily ShipScheduleI4 coilsMondaysShipStaging4500 L1500 RI50/Cont. 2 xdaily顯示信息流40,000 pcs/mo.30,000 “L”10,000 “R”Container= 50 pcs2 shiftsGrindAssembleDrillStamping300 T press3 shiftsEPE = 2 daysCustomerSupplierTakt = secC/T= 3 sec.. = 70%FTQ = 98% C/O = 4 hrs, 1X/wk Scrap = 2%Rework = none operators = 1/shift. = 3 secShared:part 123,ABC250 ft coilsTakt = 25 secC/T= 18 sec.. = 85%FTQ = %C/O = 40 min,1X/wk Tool C/O= 30’/day Scrap = %Rework = none operators = 1/shift. = 36 secDedicated: L,RTakt = 25 secC/T= 20 sec.. = 75%FTQ = 98%C/O = 60 min, 1X/wk ToolC/O = 2hrs, 1X/wkScrap = 2%Rework = none operators = 1/shift. = 20 secDedicated: L,RTakt =25 secC/T= 20 sec.. = 90%FTQ = 95% C/O =16min,1X/day Scrap = 0%Rework = 5% operators = 2/shift. = 58secDedicated: L,RGeneral Information 20 days/month hours avail./shift 2 shifts/day2 machinesC/T=36sec 19” 20” 19”10’ 8’ 8’10 20 30OPC/TC/012023 L 4000 RI4500 L1500 RI3000 L1000 RI500/Gon 250/Cart 100/Cart ProductionControl8 weekForecastWeeklyFax30/60/90 dayForecastDailyOrderDaily RequirementsMRP SystemDaily ShipScheduleDate:I4 coilsMondaysShipStaging4500 L1500 RI50/Cont. 2 xdaily. = 117 s3 sec, 36 sec. 20 sec. 58 sec.整體框架圖對(duì)現(xiàn)狀價(jià)值流圖的評(píng)價(jià)檢查是否已經(jīng)包含了所有的信息在圖中檢查圖中所有信息的精確性計(jì)算總的產(chǎn)品前置時(shí)間及增加價(jià)值時(shí)間計(jì)算出每個(gè)工序庫(kù)存需等待的時(shí)間： KT計(jì)算方法 : 工序庫(kù)存(WIP) 每日出貨量 (DGR) 無(wú)價(jià)值時(shí)間 例如 , Grill與 Grind兩工序之間的 WIP為 6000pcs ,則計(jì)算無(wú)價(jià)值時(shí)間為 : 6000 2023 3天 3天 24小時(shí) /天 3600秒 /小時(shí) 259,200 秒 40,000 pcs/mo.30,000 “L”10,000 “R”Container= 50 pcs2 shiftsGrindAssembleDrillStamping300 T press3 shiftsEPE = 2 daysCustomerSupplierTakt = secC/T= 3 sec.. = 70%FTQ = 98% C/O = 4 hrs, 1X/wk Scrap = 2%Rework = none operators = 1/shift. = 3 secShared:part 123,ABC250 ft coilsTakt = 25 secC/T= 18 sec.. = 85%FTQ = %C/O = 40 min,1X/wk Tool C/O= 30’/day Scrap = %Rework = none operators = 1/shift. = 36 secDedicated: L,RTakt = 25 secC/T= 20 sec.. = 75%FTQ = 98%C/O = 60 min, 1X/wk ToolC/O = 2hrs, 1X/wkScrap = 2%Rework = none operators = 1/shift