【正文】
數(shù)據(jù),所以目前設(shè)計(jì)齒輪傳動(dòng)時(shí),通常只按保證齒根彎曲疲勞強(qiáng)度及保證齒面接觸疲勞強(qiáng)度兩準(zhǔn)則進(jìn)行計(jì)算。例如傳遞功率可以從很小至幾十萬千瓦;速度最高可達(dá)300m/s;齒輪直徑可以從幾毫米至二十多米。 3 crossaxis helical gear drive. (2) According to the working conditions of gears can be divided into: 1type open gear drive gear drive, gear exposed, does not guarantee good lubrication. 2 semiopen gear drives, gear oil immersion pool, has shields, but not closed. 3 closed gear transmission, gear, shaft and bearings are installed in the closed, good lubricating conditions, Sha easy access, installation of precision。L3=b22=(702)mm =68mmⅣ段直徑d4=d3+2h=48mm+2 =48mm+248mm =兩軸承分別以軸肩和大筒實(shí)現(xiàn)軸向定位,靠過盈配合實(shí)現(xiàn)周向固定,軸通過兩端軸承實(shí)現(xiàn)軸向定位。截面C在水平面彎矩為MCH=L/2==3)繪制垂直面彎矩圖(如圖c)==Fr/2=由兩邊對(duì)稱,知截面C的彎矩也對(duì)稱。tanα=tan200=⑤因?yàn)樵撦S兩軸承對(duì)稱,所以:LA=LB=70mm1) 繪制軸受力簡圖(如圖a)2) 繪制水平面彎矩圖 長度取決于安裝位置,暫定L1=40mmII段d2=d1+2h=25+2 =25+225 =取標(biāo)準(zhǔn)值d2=30mm初選用6206型深溝球軸承,其內(nèi)徑為30mm,寬度為16mm。 YFS2=計(jì)算兩輪的許用彎曲應(yīng)力σF1=(2kT1/d1mb)YFS1 =(2)/() =<[σF1]σF2=(2kT1/d1mb)YFS2 =(2)/(265) =<[σF2]5) 標(biāo)準(zhǔn)直齒圓柱齒輪的尺寸計(jì)算公式如下表:一 選齒輪類、精度等級(jí)、材料及齒數(shù)1 為提高傳動(dòng)平穩(wěn)性及強(qiáng)度,選用直圓柱齒輪;2 因?yàn)檫\(yùn)輸機(jī)為一般工作機(jī)器,速度不高,故選用8級(jí)精度;3 小齒輪材料:40 Cr調(diào)質(zhì) HBS=280接觸疲勞強(qiáng)度極限 (由圖1021d)彎曲疲勞強(qiáng)度極限 Mpa (由圖1020c)大齒輪材料:45號(hào)鋼正火 HBS=240接觸疲勞強(qiáng)度極限 MPa (由圖1021c)彎曲疲勞強(qiáng)度極限 (由圖1020b)4 初選小齒輪齒數(shù) 大齒輪齒數(shù)Z4=30=102 二 按齒面接觸強(qiáng)度設(shè)計(jì)計(jì)算公式: mm (由式1021)1 確定公式內(nèi)的各計(jì)算參數(shù)數(shù)值初選載荷系數(shù) 齒寬系數(shù) (由表107) 材料的彈性影響系數(shù) Mpa1/2 (由表106)計(jì)算應(yīng)力循環(huán)次數(shù)計(jì)算接觸疲勞壽命系數(shù) (由圖1019)計(jì)算接觸疲勞許用應(yīng)力,取失效概率為1%,取安全系數(shù) 2 計(jì)算(1)試算小齒輪分度圓直徑=(2) 計(jì)算圓周速度 (3)計(jì)算齒寬b及模數(shù)mnt b/h=(4)計(jì)算載荷系數(shù) ① 使用系數(shù) 由表102 根據(jù)電動(dòng)機(jī)驅(qū)動(dòng)得② 動(dòng)載系數(shù) 由表108 根據(jù)v=0. 807m/s 7級(jí)精度 ③ 直齒輪,④ 由表104用插值法查得7級(jí)精度,小齒輪相對(duì)支承非對(duì)稱布置時(shí),根據(jù)b/h=,查圖1013得,故載荷系數(shù)= (5)按實(shí)際的載荷系數(shù)修正所算得的分度圓直徑 (6) 計(jì)算模數(shù)m三 按齒根彎曲強(qiáng)度設(shè)計(jì)由式(105) 1 確定計(jì)算參數(shù)計(jì)算載荷系數(shù)(2)彎曲疲勞系數(shù)KFN 由圖1018得 (3)計(jì)算彎曲疲勞許用應(yīng)力 取彎曲疲勞安全系數(shù)S= 由式(1012)得 (4)查取齒型系數(shù)YFα 應(yīng)力校正系數(shù)YSα 由表105 得 (5)計(jì)算大小齒輪的 并加以比較 比較 所以大齒輪的數(shù)值大,2 計(jì)算四 分析對(duì)比計(jì)算結(jié)果對(duì)比計(jì)算結(jié)果,由齒面接觸疲勞強(qiáng)度計(jì)算的法面模數(shù)大于由齒根彎曲疲勞強(qiáng)度計(jì)算的法面模數(shù),取=。 V齒=πd1n1/601000=960/601000=由表107選齒輪傳動(dòng)精度等級(jí)8級(jí)合宜4)校核齒根彎曲疲勞強(qiáng)度 取φd=1轉(zhuǎn)矩電動(dòng)機(jī)型號(hào)額定功率 滿載轉(zhuǎn)速 啟動(dòng)轉(zhuǎn)矩 額定轉(zhuǎn)矩 最大轉(zhuǎn)矩 額定轉(zhuǎn)矩Y132M6 4KW 1000r/min 計(jì)算總傳動(dòng)比及分配各級(jí)的傳動(dòng)比總傳動(dòng)比:i總=n電動(dòng)/n筒=960/=分配各級(jí)傳動(dòng)比(1)2)減速器為同軸式二級(jí)圓柱齒輪減速器3) 方案簡圖如下:該方案的優(yōu)缺點(diǎn):減速器橫向尺寸較小,兩大吃論浸油深度可以大致相同。目前,超小型的減速器的研究成果尚不明顯。掌握機(jī)械設(shè)計(jì)的一般程序、方法、設(shè)計(jì)規(guī)律、技術(shù)措施,并與生產(chǎn)實(shí)習(xí)相結(jié)合,培養(yǎng)分析和解決一般工程實(shí)際問題的能力,具備了機(jī)械傳動(dòng)裝置、簡單機(jī)械的設(shè)計(jì)和制造的能力.ABSTRACT This topic design topic is “the belt type transports the engine drive instrument the design and the manufacture”. Structural design, and pletes the belt type to transport in the engine drive instrument the reduction gear assembly drawing, the detail drawing design and the major parts craft, the work clothes design. This time design concrete content mainly includes: The belt type transports the engine drive system design; Main transmission system design; Main zero, part design; Completes the major parts the technological design; Designs set of main important documents the craft equipment; Composes the topic report; Composition graduation project instruction booklet; Translation foreign language material and so on. Regarding the student who soon graduates, this design biggest achievement is: Synthesis basic theories, project technology and production practice knowledge and so on utilization machine design, mechanical drawing, machine manufacture foundation, metal material and heat treatment, mon difference and technical survey, theoretical mechanics, materials mechanics, mechanism, puter application fou