【正文】 e Recovery Treatment System 設計依據(jù) Design Basis . 1 本處理工程項目設計依據(jù)如下： 原水水質(zhì)分析資料；水站生產(chǎn)純水的品質(zhì)要求（產(chǎn)品水水質(zhì)指標）；水站生產(chǎn)規(guī)模；現(xiàn)場情況與環(huán)境保護；用戶對系統(tǒng)整體水準要求。 Actual field conditions。 水處理系統(tǒng)先用原水泵將原水送入 纖維球 過濾器，再經(jīng)過 特種樹脂吸附柱 ，然后 進入超濾裝置，超濾出水 投加阻垢劑，使預處理產(chǎn)水滿足 特種分離膜 進水要求，并防止?jié)馑谔胤N分離膜的一側(cè)結垢，再進 特種分離膜系統(tǒng) 除去鹽分，使產(chǎn)水達到山東三維石化工程股份有限公司 100T/H 污水回用系統(tǒng)方案書 Scheme of 100T/H Sewage Recovery System for Shandong SunWay Petrochemical Engineering Co., Ltd 上海瑞璋環(huán)境工程有限公司 Razan Environment Engineering (Shanghai) Co.,Ltd 10 設計要求。 系統(tǒng)出力： 30m3/hr2 套。 specific membrane separation system 30m3/hr2 . Operation: manual and automatic, autoprotection. Water supply: 24 hours. 工藝設備說明 Introduction about the Facilities： 原水箱： 用于貯存進入本系統(tǒng)的原水，其目的是為了調(diào)節(jié)進水流量的變化，防止進水波動對系統(tǒng)運行產(chǎn)生影響，保證系統(tǒng)的進水量穩(wěn)定。濃水池的容積建議選用 100m3。 Feed Water Lifting Pumps: used to provide steady hydraulic pressure and flux for following facilities. East pumps are adopted in this system. East pumps run steady and have little noise. 預 處理 過濾器： 纖維球 過濾器 （ FWF） 主要利用 纖維球作為濾料 ，去除原水中的泥沙、懸浮物、膠體、 油類 等雜質(zhì) ，對原水進行初步凈化，達到后續(xù)設備的進水要求。整臺設備緊湊。反洗時 采用氣水反沖洗。反洗水強度應使濾層膨脹 15～ 25%。 Pretreatment Filters: Fibrous wadding filters use fibrous wadding material as the filtration medium. It can remove bedloads, suspended solids, colloids and part of anics。 airwater backwashing。 因原水中含有一定量的揮發(fā)酚、石油類以及其他有機物質(zhì)，如果進入膜處理系統(tǒng)，會產(chǎn)生細菌滋長，因此需去除此類有機物質(zhì)。其連續(xù)的聚合物相和連續(xù)的孔結構賦予其優(yōu)異的吸附性能，此種樹脂 TOC 的去除率 可達到 90%以上。 Fibrous wadding filter effluent flows into the special resin adsorption column. The raw water contains a certain amount of volatile phenol, petroleum and other anic substances, and if they go into membrane systems, it will bring about the growth of bacteria. Therefore, it is needed to remove these anic substances. Adsorption resin is a kind of anic polymer adsorbent nonsoluble into acid, alkali and various anic solvents. The application of macroporous adsorption resin 山東三維石化工程股份有限公司 100T/H 污水回用系統(tǒng)方案書 Scheme of 100T/H Sewage Recovery System for Shandong SunWay Petrochemical Engineering Co., Ltd 上海瑞璋環(huán)境工程有限公司 Razan Environment Engineering (Shanghai) Co.,Ltd 14 is one of new separation technologies after ion exchange resins. The pore size and surface area of macroporous resin is large, and has a threedimensional space within pore structure, with the stability physical chemical and high specific surface area, large adsorption capacity, efficiency selectivity, fast absorption and desorption under mild conditions, facilitated regeneration, the use of a long cycle and savings, and many other advantages. The wastewater treatment system selects the RohmHaas special adsorption resin. It is a kind of nonpolar polymeric adsorbent with high degree of crosslinked, high specific surface area, no functional groups, and it is stability and has long service life. Its continuous polymer phase and a continuous pore structure give it excellent adsorption properties. TOC removal rate can reach 96%. Adsorption system will go through the eluting after adsorption saturation, and TOC elution rate can reach 99%, so the system can ensure the anic removal effects and normal operation. When remnants concentration in the outflow of exchange column exceeds the targets, the resin is saturated, and it is needed for regeneration to creating conditions for next exchange process. After resin regeneration, remaining regeneration agent in the resin layer should be washed using the product water. 加殺菌劑： 系統(tǒng)中考慮水源水為經(jīng) 前 處理的 污 水，水中微生物的生長將對系統(tǒng)的運行產(chǎn)生細菌滋長的影響，因此在系統(tǒng)中設置了殺菌劑投加裝置，殺菌劑類型為次氯酸鈉。 絮凝劑的投加通過電磁隔膜計量泵投加，流量為 。酸液 的投加通過電磁隔膜計量泵投加，流量為 。 Antiscalant Dosing: within the specific membrane separation system, while fresh water permeates, the dissolved solids including sulfates, carbonates, and silicates will remain in the dense water side where they will condense and will deposit onto the membrane surface, thus altering the membrane performance. A certain amount of 山東三維石化工程股份有限公司 100T/H 污水回用系統(tǒng)方案書 Scheme of 100T/H Sewage Recovery System for Shandong SunWay Petrochemical Engineering Co., Ltd 上海瑞璋環(huán)境工程有限公司 Razan Environment Engineering (Shanghai) Co.,Ltd 16 antiscalants will be added to prevent this phenomenon. A special highperformance antiscalant imported from the . will be used in the system. The antiscalants will be dosed in the system by using a dosing pump equipped with electromagic diaphragm. 冷卻塔 （業(yè)主自備） ： 由于 原水水溫為 30~40℃ ，出水要求 20℃， 系統(tǒng)中在進入 纖維球 過濾器之前設置 兩 套 單套 過流水量為 50m3/h 的 冷卻塔。 Ultrafiltration Device: Ultrafiltration technology has been widely applied in the water treatment fields. It can purify water by removing particulates, colloids, bacteria, virus, heat energy resource, protein and large anic molecules from the water medium. Materials for the ultrafiltration membrane include the PS, PES, PP, PVDF. 山東三維石化工程股份有限公司 100T/H 污水回用系統(tǒng)方案書 Scheme of 100T/H Sewage Recovery System for Shandong SunWay Petrochemical Engineering Co., Ltd 上海瑞璋環(huán)境工程有限公司 Razan Environment Engineering (Shanghai) Co.,Ltd 17 超濾裝置示意圖 Ultrafiltration Device 工藝描述 ： 過濾 AquaFlexPTM組件由 PVC 外筒和中心出水管，以及中空纖維膜絲組成，膜絲材料為聚醚砜和聚乙烯吡咯酮共混材料。 上述即為過濾過程。過濾過程的 TMP 不能超過 1bar超過 1bar 的過濾壓降，會導致在膜的表面形成無法反洗掉的污垢。在反洗時，反洗水的水流方向與過濾時相反。反洗過程中 TMP，并非唯一重要指標。 正沖 (FF)＋氣正沖（ AF） FF 和 AF 是對反洗的一個補充，減少反洗的時間，進而減少反洗時過濾出水的用量，提高系統(tǒng)回收率。正沖通量為過濾通量，正沖時間為 530 秒，氣正沖時間為 10s，氣量為每支膜 10Nm3P/h。 在 CEB 過程中，非常重要的一點是在加入化學藥劑前的反沖洗時，要保證將絕大部分污垢去除。整個 CEB 過程中， TMP 不能超過 3bar，膜通量為 ?；瘜W清洗采用哪種藥劑最有效，取決于原水產(chǎn)生的污物種類，以及標準 CEB 中所采用的藥劑。 超濾系統(tǒng)由 PLC 可編程控制系統(tǒng)實現(xiàn)集中控制，超濾膜反洗、正沖與運行可人工通過控制柜實現(xiàn)人工操作或自動操作 ，人工操作時，只需按下控制面板上的步操按鈕，系統(tǒng)可進行各個執(zhí)行步聚，狀態(tài)切換通過氣動 /電動碟閥來實現(xiàn)。此內(nèi)部專利產(chǎn)品保證了組件中壓降降至最低，從而使能耗也降至最低。 保安過濾器： 為了保證特種分離膜元件不被懸浮物顆粒所傷害，系統(tǒng)設置保安過濾器，過濾精度為 5μm，內(nèi)裝聚丙烯濾芯，外殼為不銹鋼結構。 特種分離膜脫鹽部分由高壓泵、特種分離膜裝置、特種分離膜清洗裝置等組成。 Model Selection of Specific Membrane System: the specific membrane device is posed of highpressure pump, rack, specific membranes and highpressure membrane tube, and is equipped with the flow