【正文】 ends? Is the Plant problem solving process used? Followup? BIQ23 Prevention The effectiveness of all process adjustments/corrective actions are verified over a specified period to assure effectiveness.(., after TPM, calibration, machine maintenance). Look for documentation that would indicate changes and validation of change. Trend charts should also be available that will indicate the effectiveness of the corrective action. BIQ24 Prevention Required tooling, error proofing devices, gauges and safety equipment are standardized across the plant. All of this information should be documented on the operation certification board. Visual verification will determine utilization. BIQ25 Prevention Function and use of error proofing devices are verified on a scheduled basis to maintain, consistent required functionality. Ask if Error Proofing devices are checked on a specified schedule. Look for evidence that the error proofing devices have been validated for proper function. BIQ26 Detection Required Quality checks are included in standardized work Look for this information in the work sheets that make up standardized work. (. BPP, IOM/IOS, Key Elements, JES, SOS, CVIS) BulitInQuality 制造質(zhì)量 126 BIQ23 所有工藝調(diào)整和改善活動(dòng)的效果都要經(jīng)過(guò)一段時(shí)間的跟蹤以驗(yàn)證其有效性。 防錯(cuò)設(shè)施是否按特定計(jì)劃進(jìn)行了檢查，尋找證據(jù)證明防錯(cuò)設(shè)施處于正常工作狀態(tài)。檢查項(xiàng)目是否被工人理解？ BIQ28 要配備充足的資源來(lái)完成質(zhì)量計(jì)劃（例如空間、時(shí)間、人員、設(shè)備），已達(dá)到高標(biāo)準(zhǔn)的質(zhì)量水平。 查看檢查表的檢驗(yàn)頻率是否能確保缺陷不傳遞到下工序。 BIQ32 每個(gè)車間至少要在車間的盡頭設(shè)置一個(gè)質(zhì)量門。 如果檢驗(yàn)級(jí)別發(fā)生變化，要察看其依據(jù)是什么。 驗(yàn)證應(yīng)急燈、暗燈拉索的可靠性，詢問(wèn)操作工是否知道其實(shí)用程序。 BIQ38 當(dāng)影響下工序的缺陷產(chǎn)生且必須在本工序控制好時(shí)，應(yīng)該停線。 查詢包容程序和控制計(jì)劃（扭矩、焊接、溢出等）。 缺陷是如何紀(jì)錄的？部門人員與操作供應(yīng)使用CQIS、 MSDB。 BIQ43 用一個(gè)清晰且文件化的信息交流程序來(lái)建立過(guò)程跟蹤辦法（例如： FTQ、 PPH）等。驗(yàn)證備用工具 /設(shè)備使用程序。查看檢驗(yàn)工位是否將缺陷情況告知操作工。 BIQ47 對(duì)現(xiàn)存問(wèn)題要有跟蹤流程。 查閱組織結(jié)構(gòu)圖 BIQ49 確保質(zhì)量活動(dòng)的安排滿足月執(zhí)行所有的質(zhì)量原理和核心的要求。 BIQ51 一個(gè)合適的組織結(jié)構(gòu)對(duì)應(yīng)于相關(guān)的質(zhì)量功能，它們包括： 1）當(dāng)前的樣式， 2)新樣式的計(jì)劃編制。 查閱 BPD 目視板得到部門的信息。 BIQ52 執(zhí)行業(yè)務(wù)計(jì)劃 實(shí)施過(guò)程來(lái)管理測(cè)量和跟蹤目標(biāo)的進(jìn)行情況。（沒有公開的資料或這些都未確定）質(zhì)量部是否有質(zhì)量控制工程和質(zhì)量控制檢查？ BIQ50 文件、程序、慣例和管理今額都應(yīng)與質(zhì)量體系標(biāo)準(zhǔn)相適應(yīng)。是否召開會(huì)議來(lái)進(jìn)行評(píng)估？ BulitInQuality 制造質(zhì)量 141 Element: Quality System Management Definition: Common documentation, practices, procedures, and anizational structure that support managing the quality system. Purpose: To define and regulate the intended operation of the quality activities. BulitInQuality 制造質(zhì)量 142 要素名稱： 質(zhì)量系統(tǒng)管理 定義： 協(xié)助管理質(zhì)量系統(tǒng)的常用的文件、準(zhǔn)則、程序和組織結(jié)構(gòu) 目的： 定義并規(guī)范質(zhì)量行為的有意識(shí)操作 BulitInQuality 制造質(zhì)量 143 BIQ48 The head of the Quality Department reports to Manager/Director of the plant. Look at anizational chart. BIQ49 Assure resource allocation for quality activities is sufficient to carry out all quality elements and core requirements. Look at anizational chart for full pliment of salary employees. (no open boxes or TBD39。 查看解決問(wèn)題時(shí)是否找到根本原因，并采取了糾正措施。 BIQ45 確認(rèn)缺陷和解決問(wèn)題時(shí)要進(jìn)行進(jìn)行反饋。 BIQ44 當(dāng)發(fā)現(xiàn)漏檢缺陷、使用備用工具 /設(shè)備、問(wèn)題已解決、產(chǎn)品 /工藝變更時(shí)要進(jìn)行前饋。 查看檢查點(diǎn)提供的最新缺陷報(bào) 告并審核其內(nèi)容。 詢問(wèn)如何鑒別改進(jìn)措施是有效的。查看響應(yīng)計(jì)劃。查看 FPS 和暗燈拉繩，可能的話再驗(yàn)證其功能。 查看 IOM/IOS 并檢查操作工的執(zhí)行情況。 BIQ33 當(dāng)新產(chǎn)品投產(chǎn)或發(fā)生產(chǎn)品重大更改時(shí)，檢驗(yàn)驗(yàn)證項(xiàng)目和頻率應(yīng)增加。s safety or pliance with governmental standards or regulations. or is likely to significantly affect customer satisfaction with a product. BIQ32 Detection Inspection verification is located, as a minimum, at the end of each shop / department. Look for locations of verification stations. BIQ33 Detection Inspection verification is increased in case of quality risks, such as new model launch and major changes. Understand current status (Startup, steady state, line rate change, JD Power improvements) within the plant and ask if additional inspections are in place. BIQ34 Detection Inspection verification is diminished to a auditing/confirmation role if/when capability reaches targeted levels over a specified time. Ask if inspection levels have been changed and based on what information. Look for trend charts. (special cause items) BulitInQuality 制造質(zhì)量 130 BIQ31 產(chǎn)品缺陷的返修要由專門的檢驗(yàn)員來(lái)確認(rèn)。 怎樣執(zhí)行和確認(rèn) PAD 的變更（例如扭矩、配合、焊接等）。 在工作單中是否包含了 BPP、 IOM/IOS、關(guān)鍵要素、JES、 SOS、 CVIS？ BulitInQuality 制造質(zhì)量 127 BIQ27 Detection Quality Check items are based on defined criteria (., Shipping Priority A