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Empowered to implement actionsu Functional experts can be pulled in as neededu Smaller “Core” group may be useful initially to provide framework.10Proprietary Material of Duracell Global Business Management GroupProcess FMEA FlowTeam SelectionCalculateRisk NumbersDefine ProcessDetailFailure ModeCausesEffectsBuildPareto ChartDevelopRemendedActions11Proprietary Material of Duracell Global Business Management GroupProcess FMEADefine Processn Develop a Process Flow diagram that is representative of the process as it truly is.n Decide the Rating Scalesn Outline Operator, Machine, Product InteractionsOperator involvement is imperative at this step!12Proprietary Material of Duracell Global Business Management GroupSeverity Rating13Proprietary Material of Duracell Global Business Management GroupOccurrence Rating14Proprietary Material of Duracell Global Business Management GroupDetection Rating*Could be time based . Takes x minutes or days to detect a failure.15Proprietary Material of Duracell Global Business Management GroupProcess FMEA FlowTeam SelectionCalculateRisk NumbersDefine ProcessDetailFailure ModeCausesEffectsBuildPareto ChartDevelopRemendedActions16Proprietary Material of Duracell Global Business Management GroupProcess FMEADetailFailure ModeCausesEffectsn Brainstorm failure modes.n Select and define failure modes that impact critical characteristics.n Identify root causes.n Define effects of failure mode.n Determine how often failure modes occur.n Determine current controls ability to detect.17Proprietary Material of Duracell Global Business Management GroupProcess FMEA FlowTeam SelectionCalculateRisk NumbersDefine ProcessDetailFailure ModeCausesEffectsBuildPareto ChartDevelopRemendedActions18Proprietary Material of Duracell Global Business Management GroupProcess FMEACalculateRisk Numbersn Calculate Risk Priority Number (RPN) for each failure mode.u RPN = severity x occurrence x detection.19Proprietary Mater