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指示板 “拒收”指示板 ?) Markets “供應(yīng)超市” ? Markets are the storage locations for all the parts prior to going to the next operation. “供應(yīng)超市”是為下一道工序儲存所需各種部件的區(qū)域 . ? Markets simply are anized collections of purchased parts and workinprocess. 組建“供應(yīng)超市”只是為了搜集購買的部件和線上的庫存 . ? If parts are already stored in your plant, then you can construct markets. 如果工廠內(nèi)有儲存部件 ,那就可以設(shè)置此體系 . ?) Cautions about Markets 關(guān)于“超市體系”的警告 : Don’t get caught up in other people’s philosophy. 不要受別的觀點的影響 : – Markets do not have to be located next to the receiving docks. 超市不一定要靠近部件接受區(qū) – Markets do not have to be large in size. 規(guī)模不一定很大 – You can have several minimarkets if space is difficult to get. 若空間不夠 ,可設(shè)多個分散的小超市 . Use your own mon sense 運用自己的常識來解決問題 ! ?) Rules for developing Markets 設(shè)立“超市”的規(guī)則 : ? Have a storage location for every part. 為每一部件設(shè)立儲存區(qū) ? Determine the maximum of any one part that will be stored. 為任一需儲存部件設(shè)立最大庫存標(biāo)準(zhǔn) ? Provide adequate storage space. 提供合適的儲存區(qū)域 ? Safety is a priority. 要優(yōu)先考慮安全因素 . ?) Lessons Learned about Markets 設(shè)立超市需注意的幾點 : ? Have an overflow spot and a means to monitor. 設(shè)立庫存限制和監(jiān)控方法 ? Try to reserve spaces for future parts. 提前考慮,為以后的部件留出儲存空間 ? Preferably, do not store the same part in more than one location. 同一部件最好儲存在一個區(qū)域 ? Make sure aisle ways can acmodate forklifts. 保證過道可容納或通行搬運工具 . ?) Determine customer demand確定客戶需求 ? Takt time is a reference number that gives you a sense for the pace at which each process needs to be producing. TAKT 節(jié)拍時間為了解并調(diào)整各個工序的生產(chǎn)速度提供參考依據(jù) ? To calculate takt time, divide the available time by the customer demand. 用可利用的生產(chǎn)時間除以客戶需求量, 即為節(jié)拍時間 . ?) For our plant對我們公司來說 : ? One shift is nine hours – there is one 60minute lunch 9小時一個班次 ,其中有 1個小時的就餐休息時間 ? Worktime 工作時間 – 8Hrs. X 60min/hr = 480 minutes 8小時 X 60 = 480分鐘 – 480 minutes per shift ? There is 28,800 seconds per shift 480分鐘每個班次 ,即 28,800秒每個班次 ?) Customer demand客戶需求 The customer needs 2,000 pairs each day. 客戶每天需要 2,000足鞋 We work one shift each day in Assembly, 6 days per week. 制造車間每天一個班次 ,每周工作 6天 Customer demand is 客戶的需求是 : – 2,000 Pairs / 28,800 sec 2,000足 / 28,800秒 – or 1 PAIR every seconds 或每 ?) Market setups and locations 供應(yīng)超市準(zhǔn)備和位置選定 ? Locate space within the plant that can be used as a market(s). 選定公司可作為超市的位置 ? Minimize the number of markets. – If may be necessary to start with several small ones, later to bine into one. 盡量減少超市的數(shù)量 ,若