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年產(chǎn)10萬噸苯乙烯工藝設(shè)計-wenkub

2023-06-22 01:11:44 本頁面
 

【正文】 (2)冷凝油水分離階段的物料衡算脫氫結(jié)束后混合物溫度很高,用冷凝器加以冷凝,除去水,溫度必須控制在20℃左右。輸入輸出序號物料名稱質(zhì)量Kg序號物料名稱質(zhì)量Kg1苯乙烯14460塔頂苯乙烯144602焦油113阻聚劑4塔底焦油115阻聚劑總計總計(6)苯∕甲苯的物料衡算將乙苯塔塔頂?shù)奈锪纤偷奖建M甲苯塔中,進(jìn)行分離。Q6—設(shè)備向四周散失的熱量,又稱熱損失,KJ。ci—組分i在0—T℃時的平均比熱容,KJ/(Kg*℃)或KJ/(Kmol℃)Q6=11(10025)33600103 =(4)過程效應(yīng)熱Q3的計算 過程效應(yīng)熱可分為兩類,一類是化學(xué)過程熱效應(yīng)即化學(xué)反應(yīng)熱效應(yīng);另一類是物理過程熱效應(yīng)。GA—參與化學(xué)反應(yīng)的A物質(zhì)質(zhì)量,Kg。故D=,F=,要求塔頂餾出液的組成為,塔底釜液的組成為。 采用作圖法求最小回流比。計算結(jié)果如下:塔頂溫度 ℃進(jìn)料板溫度 ℃精餾段平均溫度 ℃3. 平均摩爾質(zhì)量計算塔頂平均摩爾質(zhì)量計算由 查平衡曲線得=+()=∕koml+()= kg∕koml進(jìn)料板平均摩爾質(zhì)量計算由圖解理論板得查平衡曲線得+()= kg∕koml+()= kg∕koml精餾段平均摩爾質(zhì)量(+)247。2= mN∕m6. 液體平均粘度計算液體平均粘度依下式計算,即Lg塔頂液相平均粘度的計算由=℃ ,查物性手冊得 s mPas精餾段的氣、液相體積流率為∕s式中C由式計算,其中的由課本查取,圖的橫坐標(biāo)為=取板間距,板上液層高度hL =,則 hL ==查圖得 =,則空塔氣速為U==∕sD=m按標(biāo)準(zhǔn)塔徑園整后為 D=塔截面積為 實際空塔氣速為 2. 精餾塔有效高度的計算精餾段有效高度為 (101)=提餾段有效高度為 (151)=在進(jìn)料板上方開一人孔,故精餾塔的有效高度為 Z=++=10m1. 溢流裝置計算因塔徑為D=,可選單溢流弓形降液管,采用凹形受液盤。查課本得,塔板分為3塊。液沫夾帶量由下式計算,即 故 ∕kg氣故本設(shè)計在液沫夾帶在允許的范圍內(nèi)。t∕℃137138139140xy溫度為20℃進(jìn)料① 利用平衡數(shù)據(jù),在直角坐標(biāo)圖上繪出平衡曲線及對角線,如圖所示。③ 先按下法計算q值。℃)所以,即得q線。t∕℃115120125130x0y0溫度為20℃進(jìn)料① 利用平衡數(shù)據(jù),在直角坐標(biāo)圖上繪出平衡曲線及對角線,如圖所示。原料液的汽化熱為 ∕koml查出進(jìn)料組成時溶液的泡點為110℃,平均溫度為(110+20247。④ 連接cd,即為提餾段操作線。、塔底產(chǎn)品的摩爾分率苯乙烯的摩爾質(zhì)量 kg/kmol焦油的摩爾質(zhì)量(假設(shè)) kg/kmol 、塔底產(chǎn)品的平均摩爾質(zhì)量+()300=+()300= kg/kmol+()300=原料處理量 F=再根據(jù)物料衡算可知,;可見苯乙烯精餾塔中只有微量的焦油,故可設(shè)定塔高和塔徑:精餾段有效高度為 (101)=提餾段有效高度為 (51)=在進(jìn)料板上方開一人孔,故精餾塔的有效高度為 Z=++=5m塔徑取D=冷凝器按其制冷介質(zhì)和冷卻方式 ,可以分為水冷式 ,空氣冷卻式和蒸發(fā)式三種類型。℃); t-冷流體的溫度,℃。根據(jù)“淺池原理”即可以采用低浮升高度的多層板結(jié)構(gòu),以增大浮升面積,提高油滴脫除效率。另一種強化途徑是,使含油污水中的細(xì)小油滴通過聚結(jié)床合并為大油滴,則能使脫油效率得到較大的提高,這就是油滴的聚結(jié)。 過熱蒸汽爐過熱蒸汽爐的設(shè)計依據(jù)是按 《蒸汽鍋爐安全技術(shù)監(jiān)察規(guī)程》 和 《工業(yè)鍋爐通用技術(shù)條件》 的規(guī)定, 并以 “安全可靠、 節(jié)能經(jīng)濟(jì)、 保護(hù)環(huán)境、 配套齊全、 好用好造” 為原則設(shè)計的。3%。4)儀表電源用100伏和24伏。h治理辦法首先從工藝上減少廢水的排放量,用沉降法分離廢水中的懸浮物質(zhì),苯為有毒物質(zhì)可以考慮用活性分離或膜分離等處理方法將其分離,也可用連續(xù)萃取的方法將其做回收處理,經(jīng)處理的廢水達(dá)標(biāo)后方可排放或做循環(huán)利用[13]。:化學(xué)工業(yè)固體工業(yè)廢棄物屬工業(yè)固體廢棄物的一種,主要指硫酸燒渣、鉻渣、制堿廢渣和磷肥工業(yè)廢渣。(八)經(jīng)濟(jì)效益核算 本工藝采用連續(xù)操作,每天三班,勞動定員配置參照國家有關(guān)企業(yè)勞動定員,定額標(biāo)準(zhǔn)進(jìn)行編制。(2)非生產(chǎn)性輔助設(shè)施:包括辦公樓、宿舍、食堂及生活福利設(shè)施。(2)庫存產(chǎn)品、半產(chǎn)品所占用資金??紤]到化工設(shè)備特點,折舊年限一般在8~15年。 三、結(jié)論,適用于各種有機化工原料,市場前景極為廣闊。還有這個生產(chǎn)工藝流程,操作和設(shè)備都比較穩(wěn)定,收效快,適合大型企業(yè)選用。參考文獻(xiàn)[1]夏清,[M].天津大學(xué)出版社,2008年[2]賈紹義,[M]:天津大學(xué)出版社,2007年 [3][J].化工進(jìn)展,2001(3):7478. [4][J].化工生產(chǎn)與技術(shù),2002(5):3335.[5][J].精細(xì)化工原料及中間體,2008(4):1923.[6]左文明,[J].煉油與化工,2007(3):5556.[8][M].上海:華東理工大學(xué)出版社,1998年 [9]湯善莆,[M](第二版).上海:華東理工大學(xué)出版社,2004年 [10]顧芳珍,[M].天津:天津大學(xué)出版社,1994年 [11]鄺生魯 .化學(xué)工程師全書[M].北京:化學(xué)工業(yè)出版社,2002年[12](上)[M].北京:化學(xué)工業(yè)出版社,1992年[13]《化工設(shè)備機械基礎(chǔ)》[M].北京:化學(xué)工業(yè)出版社,1979年 [14]唐爾鈞,[M].北京:中央廣播電視大學(xué)出版社,1985年謝辭本設(shè)計是在南華大學(xué)化學(xué)化工學(xué)院劉慧君教授的精心指導(dǎo)下完成的,劉老師淵博的知識、嚴(yán)謹(jǐn)?shù)闹螌W(xué)態(tài)度和高度的敬業(yè)精神深深的感染了我,使我在設(shè)計過程中受益頗多,同時也認(rèn)識到了搞設(shè)計的艱辛,尤其是意識到查資料的重要性,在此,我向劉慧君老師表示崇高的敬意和感謝! 在整個畢業(yè)設(shè)計過程中,我們也得到了化學(xué)工程與工藝教研室其他老師以及同學(xué)的熱心幫助,讓我們得以如期完成畢業(yè)設(shè)計,在此,一并向老師和同學(xué)致以由衷的感謝。 hydrogen bonding between water and epoxy hydrophilic groups. As a results, Adamson9concludes that water molecules first occupy free volume holes then bee bound to networks hydrophilic groups which causing swelling, finally, enter the densely crosslinked regions. Moy, Karasz10 and Pethrick11 report the existence the free/bound water types in epoxy resins. However, substantial disagreement still persisted among these models due to their different experimental methods. Recently, following the pioneering work of Fieldsen and Barbari12,13, the ATRFTIR technique has been quickly developed to provide in situ measurements of both ingress and removal of water from polymer systems. 14~16The application of this technique relies on the spectroscopic observation of penetrate localized within a short distance (–5mm) from the interface between polymer sample and the IRE crystal. It provides not only reliable masstime sorption curves but also rich information of the polymerwater molecular interactions, which in many systems, are the key factor that control the sorption behavior. The generalized twodimensional (2D) IR spectroscopy proposed by Noda1719 has rapidly received great attention in recent years. It emphasizes spectral features not readily observable in conventional onedimensional (1D) spectra and also probes the specific order of certain events taking place with the development of a controlling physical variable. It assists the identification of various inter and intramolecular interactions through the selective correlation of bands20. Aim of the present contribution is to describe in detail the water diffusion behavior of a series of epoxy networks with similar backbone but different side groups by gravimetric method and ATRFTIR spectroscopy. In particular, attention has been focused onto the diffusion kinetics and the changes of different epoxy–water interactions during the diffusion process.2. Experimental. MaterialsOcresol (2methyl phenol) novolac epoxy resin (YDCN702p from Tohto Kasei, Japan, epoxy equivalent: 200~230 g eq1) and Novolac (H1, from Sumitomo, Japan, hydroxyl equivalent: 107 g eq1) were used in this work. The esterified curing agents were synthesized from novolac (NOV), acetic anhydride, butyric anhydride and phynelacetyl chloride according to the procedure reported ,22 2methylimidazole (2MI, from Wuhan Pharmaceutical Co., China) was used as curing accelerator.. Sample preparationThe fresh mixture of epoxy resins, the curing agents and % of 2MI was dissolved in AR acetone. Then the solution was casted onto a 75 mm25 mm1 mm microscope slide. After being left in the air at room temperature on a metal plate for 1 d, the resins were cured in a vacuum oven at 45℃(15 min)1, 80℃(15 min)1, 120℃(3 h)1, 150℃(2 h)1, 180℃(2 h)1, and finally cooled slowly down to room temperature. Then the films were peeled off for ATR experiments. The curing
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