【正文】
Six Sigma Awareness Program 6?了解綱要 SPACER ….. Safety 安全 Purpose 目的 Agenda 日程 Code of Conduct 操作代碼 Expectations 例外 Roles / Responsibilities 作用 /責(zé)任 2023/3/7 3 Flextronics Corporate Presentation WHY ARE YOU HERE?此行目的為何? To understand the why and how of Six Sigma so you can help to keep our momentum growing 通過了解 為什么及如何使用 6?,幫助我們保持持續(xù)增長的勢頭 2023/3/7 4 Flextronics Corporate Presentation WHAT YOU WILL LEARN 學(xué)什么 Topic Outline主題要點 Duration為期 1. What is 6? ? (Background history) 何為 6??( 背景知識) 15 mins 2. Benefits and advantages of embracing 6? 奉行 6? 的裨益 15 mins 3. Why 6? in Flextronics ? Flextronics為什么使用 6?? 15 mins 4. Who is in 6? Council ? 6?委員會成員? 10 mins 5. 6? people’s Roles and Responsibilities 6?成員的作用與責(zé)任 20 mins 6. Understanding 6? methodology / concept 理解 6? 的方法論 /概念 60 mins 7. Catapult exercise 彈射練習(xí) 30 mins Questions Answers …. 問題與回答 2023/3/7 5 Flextronics Corporate Presentation WHAT IS SIGMA? 何為西格瑪? 2023/3/7 6 Flextronics Corporate Presentation ? Vision遠景 ? Goal目標 ? Philosophy 基本原理 ? Metric米制 ? Method方法 ? Tool工具 ? Symbol符號 ? Benchmark基準 ? Value評價 ? A level of performance that reflects significantly reduced defects in our products 一個反映產(chǎn)品缺陷顯著減少的性能水平 A statistical measurement of our process capability, as well as a benchmark for parison 一種過程能力的統(tǒng)計測量法,如同一個對比基準 A set of statistical “tools” to help us measure, analyze, improve, and control our processes 一套有助于測量、分析、改進及控制過程的 統(tǒng)計“工具” A mitment to our customers to achieve an acceptable level of performance 一個達到客戶滿意性能水平的承諾, .... A means to stretch our thinking with respect to quality .… 一個擴展注重質(zhì)量理念的方法 Sigma is a letter in the Greek Alphabet ?為一希臘字母 What is 6? ?何為 6? ? 2023/3/7 7 Flextronics Corporate Presentation WHAT IS SIX SIGMA? 何為 六 西格瑪? 2023/3/7 8 Flextronics Corporate Presentation 6? is Three Things 6?的三層含義 ?A statistical ?A business ?A 2023/3/7 9 Flextronics Corporate Presentation ? A statistical measurement of the performance of a process or a product。 過程能力或產(chǎn)品性能的統(tǒng)計測量法; ? A goal that reaches for near perfection in performance。 使性能達到幾近完美的目標; ? A system of management to achieve lasting business leadership and worldclass performance 實現(xiàn)持久經(jīng)營領(lǐng)導(dǎo)能力和世界級業(yè)績的管理系統(tǒng) What is 6? ? 何為 6? ? 2023/3/7 10 Flextronics Corporate Presentation Six Sigma Breakthrough Improvement 6? 突破改進 1 2 3 4 5 Six Sigma 6? Continuous Improvement 持續(xù)改進 Breakthrough突破 Strategy { 70% } 5% Time (Years) 時間(年 ) 2023/3/7 11 Flextronics Corporate Presentation The 6? Philosophy 6? 基本原理 Every process can be characterized 每個過程都可描述其特征 Every process can be measured 每個過程都可測量 Every process can be controlled 每個過程都可控制 Every process can be predicted 每個過程都可預(yù)測 Every process can be optimized 每個過程都可優(yōu)化 Every defect can be prevented 每個缺陷都可預(yù)防 Outputs輸出 process 過程 Inputs輸入 Everything, whether an invoice or a PCBA, is produced through a process 每樣?xùn)|西,無論是成品還是 PCBA, 都是經(jīng)過程生產(chǎn)出來的 2023/3/7 12 Flextronics Corporate Presentation 6? Methodology 6?方法論 “ It is a datadriven analysis problem solving technique which undergo a structural and Systematic Approach to Reducing Defects which Affect What is Important to the Customer !” “它是由數(shù)據(jù)推動的分析問題解決的技巧,它采用結(jié)構(gòu)的和系統(tǒng)的方法來減少缺陷,這將影響什么 對客戶來說是重要的! ” 2023/3/7 13 Flextronics Corporate Presentation Premise of 6? 6?的前提 All processes contain variation. Variation leads to waste, scrap, and defects. 所有 過程均有波動。波動會導(dǎo)致浪費、廢品和缺陷。 These sources of variation can be: 這些波動來源有可能: Identified被 識別 Quantified被 量化 Reduced by control。 and通過控制來減少;及 Eliminated by prevention通過 預(yù)防來消除 2023/3/7 14 Flextronics Corporate Presentation Define定義 what’s important什么重要? Measure方法 how we’re doing我們?nèi)绾巫觯? Analyze分析 what’s wrong怎么了 Improve改進 by fixing what’s wrong 排除故障 Control控制 to guarantee performance保證性能 3. A naly ze t he Curre nt Proc ess12344030202321012In d e x4C1101009080706050403020100500NormalU S LLS LMS E 。 G a uge RRId e ntifyKeyVariable sEstab li shProcess BaselineIn p u t T y p e Ou t p u tW a x g r a d e S OP P r e p timeA mt w a x C o n tr P r e p a r e R e a c t o r A c id n u m b e rC h a r g e r a te C o n tr V is c o s ityA g it s p e e d C o n tr C h a r g e me lte d w a x R e a c to r te mpR x n te mp C o n tr B r in g to r e a c tio n te mp T e mp p r o fileP r e s s u r e C o n tr H T c o e ffA ir f lo w C o n tr% O 2 in a ir N o is eV is c o s ity N o is eW a x te mp N o is eA N ta r g e t S OP Ox id timeA g it s p e e d * C o n tr Ox id iz e A c id n u m b e rT e mp e r a tu r e * C o n tr C o lo rP r e s s u r e * C o n tr P u t in s e tp o in ts V is c o s ityA ir f lo w * C o n tr S a mp le h o u r ly R e a c to r te mp% O 2 in a ir N o is e Mo n ito r a c id n u mb e r T e mp p r o fileA ir te mp C o n tr Of fg a s flo wA ir h u mi d ity N o is e Of fg a s c o mpH T c o e ffR e s p timeIn p u t T y p e O u tp u tAg it sp e e d C o n t r St a b tim eT e m p e ra t u re C o n t r Sta b il ize Aci d n u m b e rPre ssu re C o n t r C o lo rAi r f lo w C o n t r Pu t in se tp o in t s Vi sco si ty% O 2 in a ir N o ise Sl o w ly re d u c e p re ss R e a ct o r te m pAi r t e m p C o n t r M o n it o r te m p T e m p p ro f ileO f f g a s f lo wO f f g a s co m pH T co e f fMap Pro duct Fl owP r o d u c t / P r o c e s s F l o w S u m m a r y a n d A n a l y s i sS t