【正文】 `I `II Abstract This design needing the thickness of plastic uniform, the surface should be smooth .Considering the size of product is large, so the design uses onemode and onecavity form in this case. The design also use halfstructure to forming the handle of product after analyzing the structure of the product. In order to ensuring the surface smooth, the edge without distortion, we use pneumatic ejection structure. This structure also simplifies the mold structure, economical and practical. Meanwhile, we measured the connection between product quality and the cost. Making the mold of simple structure、 low processing costs of production、 easy processing and usability as much as possible. Key words Mug。 Injection Mould。 Halfstructure。 Pneumatic ejection structure `III 目 錄 摘要 、 關(guān)鍵詞 ........................................ 錯(cuò)誤 !未定義書簽。 Abstract、 Key words ...................................................... II 目錄 ...................................................................... III ...................................................................... 1 ............................................. 2 制件的分析 ............................................................. 2 模具方案的初步確定 ................................................... 3 .................................................................. 3 3. 塑料的成型特性及工藝參數(shù) .............................................. 4 4. 注塑設(shè)備的選擇 ......................................................... 4 計(jì)算塑件的體積和重量 ................................................. 4 選擇設(shè)備型號(hào)、規(guī)格、確定型腔數(shù) ...................................... 4 5. 澆注系統(tǒng) ................................................................ 5 確定成型位置 .......................................................... 5 分型面的選擇 .......................................................... 5 澆口套的選用 .......................................................... 6 流程比的校核 .......................................................... 7 6. 脫模機(jī)構(gòu)的設(shè)計(jì) ......................................................... 8 頂出機(jī)構(gòu) ............................................................... 8 脫模力的計(jì)算 .......................................................... 8 7. 側(cè)向抽芯機(jī)構(gòu)的設(shè)計(jì) ..................................................... 9 抽拔距與抽拔力的計(jì)算 ................................................ 10 .............................................................. 10 ........................................................ 10 抽芯機(jī)構(gòu)的設(shè)計(jì) ....................................................... 11 ................................................. 11 `IV ..................................................... 12 ................................................. 12 8. 溫度調(diào)節(jié)機(jī)構(gòu)的選擇 .................................................... 13 ........................................ 13 ................................................... 13 ................................................... 14 9．塑件的 Moldflow 分析 .................................................. 15 有限元法介紹 ......................................................... 15 有柄蓋模型前處理 ..................................................... 15 ................................................. 17 .......................................................... 20 10. 注射機(jī)有關(guān)工藝參數(shù)的校核 ............................................ 22 注射量的校核 ........................................................ 22 鎖模力與注射壓力的校核 ............................................. 22 ...................................................... 22 .................................................... 23 材料厚度與注射機(jī)開模行程的校核 .................................... 24 11. 成型零部件的設(shè)計(jì)與計(jì)算機(jī)構(gòu)形式 ..................................... 24 成型零部件的結(jié)構(gòu)形式 ............................................... 24 .................................................... 24 .................................................... 24 ......................................... 25 12. 模架、支承與連接零件的設(shè)計(jì)與選擇 ................................... 28 （ 250mm315mm25mm ） .................................... 29 （ 250 mm250 mm25mm ） ..................................... 29 （ 250mm250mm50mm ） ....................................... 29 動(dòng)模座板（ 250mm315mm25mm ） .................................... 29 13. 合模導(dǎo)向與定位機(jī)構(gòu)的設(shè)計(jì) ............................................ 29 導(dǎo)柱導(dǎo)向機(jī)構(gòu) ........................................................ 30 `V 導(dǎo)向孔、導(dǎo)套的結(jié)構(gòu)及要求 ........................................... 30 導(dǎo)柱布置 ............................................................. 30 14. 排氣與引氣系統(tǒng) ....................................................... 31 ......................................... 31 點(diǎn) ................................................ 31 ............................................................. 31 結(jié) 論 ................................