【正文】 Page: 1 Updated: 11/08/2021 Owner: Industrial Engineering Department IE Training ? What’s IE? ? IE anization chart ? MSD ? BOM setup ? Preplanning ? FlowChart / PFMEA ? PFP / OBC ? WSD ? SMED Page: 2 Updated: 11/08/2021 Owner: Industrial Engineering Department What’s IE? Include Everything “IE, is... amp。 Involve Everyone “ IE is Industrial Engineering Page: 3 Updated: 11/08/2021 Owner: Industrial Engineering Department 工業(yè)工程簡介 ? 什么是工業(yè)工程 ？ 美國質(zhì)量管理權(quán)威朱蘭博士說：美國值 得向全世界夸耀的東西就是 IE，美國之 所以打勝第一次世界大戰(zhàn)，又有打勝第 二次世界的力量，就是美國有 IE。 Page: 4 Updated: 11/08/2021 Owner: Industrial Engineering Department ? IEINDUSTRIAL ENGINEERING工業(yè)工程，簡稱 IE，是世界上公認(rèn)的能 杜絕各種浪費(fèi)，有效地提高生產(chǎn)率和經(jīng) 濟(jì)效益的把技術(shù)與管理有機(jī)地結(jié)合起來 的一門邊緣學(xué)科。 Page: 5 Updated: 11/08/2021 Owner: Industrial Engineering Department Definition: Goal: Industrial Engineering Page: 6 Updated: 11/08/2021 Owner: Industrial Engineering Department 工業(yè)工程的特點(diǎn) – IE的核心是降低成本，提高質(zhì)量和生產(chǎn) 率。 – IE是綜合性的應(yīng)用知識體系（技術(shù)和管理） – 注重人的因素是 IE區(qū)別于其他工程學(xué)科特點(diǎn) 之一。 – IE是系統(tǒng)優(yōu)化技術(shù)。 – IE的面向 由微觀向宏觀管理。 Page: 7 Updated: 11/08/2021 Owner: Industrial Engineering Department IE的意識： ? 成本和效率意識 ? 問題和改革意識 ? 工作簡化和標(biāo)準(zhǔn)化意識 ? 全局和整體化意識 ? 以人為中心的意識。 Page: 8 Updated: 11/08/2021 Owner: Industrial Engineering Department 通常 IE有哪些方法呢 ? 方法研究：尋求完成任何工作的最經(jīng)濟(jì) 合理的方法，達(dá)到減少人員、機(jī)器、無 效動作和消耗，并使方法標(biāo)準(zhǔn)化。 作業(yè)測定：制定用經(jīng)濟(jì)合理的方法完成 工作所需的時間標(biāo)準(zhǔn)，達(dá)到減少人員 、 機(jī)器設(shè)備的空閑時間 . Page: 9 Updated: 11/08/2021 Owner: Industrial Engineering Department ? 方法研究內(nèi)容包括： 1。程序分析 2。操作分析 3。動作分析 4。路線分析 ? 作業(yè)測定內(nèi)容包括： 1。秒表時間研究 2。工作抽樣 3。預(yù)定時間標(biāo)準(zhǔn)法 Page: 10 Updated: 11/08/2021 Owner: Industrial Engineering Department IE分析過程的四大原則 (1)取消（ Eliminate): (2)合并 (Combine)： (3)重排 (Rearrange): (4)簡化 (Simplify): Page: 11 Updated: 11/08/2021 Owner: Industrial Engineering Department ? What’s IE? ? IE anization chart ? MSD ? BOM setup ? Preplaning ? FlowChart / PFMEA ? WSD ? PFP / OBC ? SMED Page: 12 Updated: 11/08/2021 Owner: Industrial Engineering Department Engineering Manager Lee Cheng Industrial Engineering manager Terry Wang Engineer Supervisor Euro Tom Ding FA Engineer Supervisor NA Daniel Zong FA Engineer Supervisor Nissan Weiqing Li James zhang IE engineer Bob Zheng IE engineer Andrew guan IE engineer Emily Qiu IE engineer VOLVOamp。WULING PSAamp。Sumida GMXamp。GMT Ford FN Ford EN Ting Zeng IE engineer IE 的組織架構(gòu) : 是按項(xiàng)目分類的 ME amp。 PE Yukun Zhang IE engineer Loger Zhou IE engineer Chaolong Yang IE engineer Nissan IP Nissan EN Nissan JA Page: 13 Updated: 11/08/2021 Owner: Industrial Engineering Department ? What’s IE? ? IE anization chart ? MSD ? BOM setup ? Preplaning ? FlowChart / PFMEA ? WSD ? PFP / OBC ? SMED Page: 14 Updated: 11/08/2021 Owner: Industrial Engineering Department ? What is manufacturing system design (MSD)? MSD MSD is a DelphiP globally mon tool to develop and document manufacturing system design alternatives Alt 1 Alt 2 Alt 3 Alt n MSD Comparison Decision Page: 15 Updated: 11/08/2021 Owner: Industrial Engineering Department The Delphi Manufacturing Engineering Philosophy is to design Manufacturing Systems that achieve a balance between operators , equipment, and material resulting in: ? What is the purpose of MSD? The best LIFE CYCLE manufacturing system COST MSD Page: 16 Updated: 11/08/2021 Owner: Industrial Engineering Department ?For example: Should I buy a car ($20,000) Should I take a taxi ($10/trip) to work? MSD use many form to calculate the life cycle cost Page: 17 Updated: 11/08/2021 Owner: Industrial Engineering Department ? What’s IE? ? IE anization chart ? MSD ? BOM setup ? Preplaning ? FlowChart / PFMEA ? WSD ? PFP / OBC ? SMED Page: 18 Updated: 11/08/2021 Owner: Industrial Engineering Department ?Bom Setup IE Clerk Receive drawing from Product Engineering Department Analyze drawing IE Engineer/Technician Create Excel BOM IE Engineer/Technician Input EBOM IE Clerk Create Item Master PE Engineer Transmit into 4Shift IT Server Relea