【正文】 摘要 冷沖壓加工在我國已有很長的歷史，封建社會(huì)時(shí)期我國勞動(dòng)人民純手工打造金、銀和銅飾品，制作各種日用品，就已顯示出精巧的工藝技術(shù)，但那時(shí)人們勞動(dòng)強(qiáng)度大，制作時(shí)間長，不宜生產(chǎn)大量的生活用品供生活所需，隨著現(xiàn)今科技的進(jìn)步，工業(yè)發(fā)展，模具在工業(yè)生產(chǎn)中引起了人們的重視。沖壓模具生產(chǎn)產(chǎn)品效率高，能保證工件的精度，實(shí)現(xiàn)了自動(dòng)化，適合大批量生產(chǎn)。未來模具將向全面推廣 CAD/CAE/CAM,模具優(yōu)質(zhì)材料及表面處理技術(shù)，特種加工，模具掃描及數(shù)字化系統(tǒng)，模具研磨拋光將自動(dòng)化、智能化，模具自動(dòng)加工系統(tǒng)方向發(fā)展。 本設(shè)計(jì)是對漏油 器外殼的落料、拉深、沖孔級進(jìn)模的設(shè)計(jì)，完成的內(nèi)容為：對模具在工業(yè)生產(chǎn)中的作用，模具發(fā)展歷史與現(xiàn)狀，未來模具的發(fā)展前景做了概述。進(jìn)行零件的形狀、尺寸、精度工藝分析，確定合理的工藝方案，確定工序數(shù)目。確定毛坯尺寸，判斷能否一次拉成，合理排樣，繪制排樣圖，計(jì)算沖裁力、推件力、頂件力、卸料力、拉深力，確定壓力中心。確定拉深凸、凹模間隙，計(jì)算落料、拉深、沖孔的凸、凹模刃口尺寸。確定凸、凹模結(jié)構(gòu)，并繪制零件圖，設(shè)計(jì)定位零件，壓料、卸料、出件零部件，設(shè)計(jì)固定零件，選擇模架標(biāo)注緊固件。最后繪制模具非標(biāo)準(zhǔn)零件圖，用 CAD 和 UG 分別畫出二維與三維裝配圖，三維圖并生成爆炸圖。 本設(shè)計(jì)運(yùn)用模具使鋼料產(chǎn)生塑性變形，獲得最終需要的零件，這是一種少切削、無切削、多工序重合的生產(chǎn)方法，并且利用級進(jìn)模生產(chǎn)零件，提高了生產(chǎn)效率，對相似工件的大批量生產(chǎn)具有參考的作用。 關(guān)鍵詞： 漏油器外殼 。 落料 。 拉深 。 沖孔 。級進(jìn)模 畢業(yè)論文 （設(shè)計(jì)） Abstract Cold stamping has a long history in China. The period of feudal society, our working people handmade gold, silver and copper jewelry, production of daily necessities, Already shows a sophisticated technology, But then the people to the labor intensity of production a long time, should not produce large amounts of daily necessities for living expenses. With today39。s advances in technology, industrial development, attracted the attention of people die in industrial production. Stamping mold products, high efficiency, to ensure the precision of the workpiece, automated, suitable for mass production. The mold will prehensively promote the automation of CAD / CAE / CAM, moldquality materials and surface treatment techniques, special machining, mold scanning and digitizing systems, mold grinding polishing, intelligent, mold automatic processing system direction. This design is the oil spill shell blanking, deep drawing, Punching Progressive Die Design, Completed as follows : The role of mold in industrial production, mold development history and current situation, future prospects for the development of the mold to do an overview. The part shape, size, precision and process analysis , To determine a reasonable process , To determine the process number, To determine the blank size, to determine whether to pull into for a time, Reasonable layout, drawing layout diagram, Calculate the blanking force, pushing pieces of force, the top pieces of force, the discharge power, drawing force, determine the center of pressure. Make sure the convex drawing, the die gap to calculate the convexity of the blanking, deep drawing, punching, and the die edge size. Determine the convex and concave mold structure, and draw the parts diagram, locate the part of the design, binder, discharge, the piece parts, design of fixed parts, select mold label fasteners. Finally draw the mold nonstandard parts diagram, draw 2D and 3D assembly drawings, threedimensional map with CAD and UG, respectively, and generates the exploded diagram. The use of design mold steel material of the plastic deformation, to obtain the final parts, this is a little cutting, cutting, multiprocess production methods overlap, 畢業(yè)論文 （設(shè)計(jì)） III and progressive die production parts, improve production efficiency, similar to the workpiecehighvolume production with reference to the role. Keywords: Oil spill shell。 Blanking。 drawing。 punching。 Progressive Die 畢業(yè)論文 （設(shè)計(jì)） IV 目錄 第一章 緒論 .................................................................................................................. 1 模具的發(fā)展歷史與現(xiàn)狀 .................................................................................. 1 沖壓模具的發(fā)展趨勢 ...................................................................................... 2 模具自動(dòng)加工系統(tǒng)的發(fā)展 .................................................................... 2 優(yōu)質(zhì)材料及先進(jìn)表面處理技術(shù) ............................................................ 2 特 種加工技術(shù)的發(fā)展 ............................................................................ 2 全面推廣 CAD/CAM/CAE 技術(shù) ........................................................... 2 模具掃描及數(shù)字化系統(tǒng) ........................................................................ 3 本論文研究的內(nèi)容 .......................................................................................... 3 第二章 沖壓件的工藝分析和模具設(shè)計(jì)的相關(guān)計(jì)算 .................................................. 4 沖壓件的工藝分析 .......................................................................................... 4 工件的設(shè)計(jì)要求 .................................................................................... 4 零件結(jié)構(gòu) ................................................................................................ 4 零件材料 ................................................................................................ 4 尺寸精度 ................................................................................................ 5 沖壓工藝方案的確定 ............................................................................ 5 計(jì)算毛坯尺寸 .................................................................................................. 6 判斷能否一次拉成 ................................................................................ 6 壓邊的條件 ............................................................................................ 7 排樣方式的確定及計(jì)算 .................................................................................. 7 毛坯排樣原則 ......................................................................................... 7 沖裁模刃口尺寸計(jì)算的原則 .......................................................................... 9 沖裁凸、凹模刃口尺寸計(jì)算 ................................................................ 9 刃口尺寸的計(jì)算 .................................................................................. 10 拉深模工作部分尺寸計(jì)算 ............................................................................ 13 凹模圓角半徑 Ar ................................................................................. 13 凸模圓角半徑 Tr ....................................................................