【正文】 oductive Maintenance Controlled External Transportation Level Vehicle Order Schedules Supply Chain Management Internal Pull / Delivery Simple Process Flow Small Lot Packaging Fixed Period Ordering System/ Order Parts Health and Safety Priority Team Concept People Involvement Open Communication Process Values Vision/ Mission Shop Floor Management Standardization 標(biāo)準(zhǔn)化 Lean Design of Facilities, Equipment, Tooling and Layout Scheduled Shipping / Receiving Workplace Organization 工作場地布置 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 17 GMS Workplace Organization 工作場地布置 What is it? 指什么？ Group Discussion 小組討論 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 18 GMS WPO Motto: 工作場地布置口號 “A place for everything and everything in its place” 所有工作的場地，所有工作井井有序。 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 19 GMS Workplace Organization, 5S 工作場地布置 , 5S Put order to the workplace by making Standards that allow “outofstandard” conditions to be visible!! 制定標(biāo)準(zhǔn)使工作場地井井有序， 并使非標(biāo)準(zhǔn)的東西暴露出來。 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 20 GMS Where is Workplace Organization Important? 哪些工作場地布置重要？ On the shop floor. . . 車間地面 . . . in the office! … 辦公地點(diǎn) GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 21 GMS How is workplace anization done? 怎樣布置工作場地？ Workplace Organization 工作場地布置 5S 5 Self Discipline/ Cont. Improvement 不斷改進(jìn) 4 Sustain/Maintain 維護(hù) 2 Sort/Standardize 整頓 1 Sift/Clear 整理 3 Sweep/Clean 清掃 /清潔 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 22 GMS Sift/Clear 整理 ? Divide the needed and not needed items at the job site, and quickly remove the unneeded items. 區(qū)分開工作場所中必要和不必要的東西，迅速將不必要的東西清除。 ? Areas of Focus 重點(diǎn)區(qū)域 1) Tools 工具 2) Inventory/Storage 庫存 /儲存 3) Equipment 設(shè)備 Keep needed Items 保留必要東西 Remove unneeded Items (waste) 清除不必要東西（廢料） The Most Difficult thing for us to do… 這是最難做到的 … 1 Sift/Clear (?? ) GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 23 GMS Red Label Campaign Sift/Clear 整理 1 Sift/Clear (?? ) If In Doubt – Throw It Out! 毫不猶豫扔掉 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 24 GMS Sort/Standardize 整頓 A Place for everything . . . and everything in its place 所有工作的場地，所有工作井井有序。 ?The location of equipment, tooling and material should be clearly defined, displayed and maintained. ?各種設(shè)備、工具、材料明確區(qū)分，放置，維護(hù)。 L850 Hose 30 pcs. Small Bolts小螺栓 700 pcs Med. Bolts中等螺栓 500 pc. Large Bolts大螺栓 300 pcs. L850 Rubber Hose 橡膠管 2 Sort/Standardize (?? ) 1 Sift/Clear (?? ) GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 25 GMS Sort/Standardize 整頓 Make A Standard! 制定標(biāo)準(zhǔn) 3. Mark the Location 標(biāo)明位置 2. Determine a Location 確定放置地點(diǎn) Where is the best place?哪里是最恰當(dāng)?shù)模? 1. Categorize 分類 How often do I use this? 經(jīng)常使用嗎？ 2 Sort/Standardize (?? ) 1 Sift/Clear (?? ) GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 26 GMS Sweep / Clean 清掃 /清潔 3 Sweep (?? ) 2 Sort (?? ) 1 Sift (?? ) “Sweeping‖ is checking! 清掃既是檢查！ Check GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 27 GMS Responsibility Chart Kim Lee Park Seo Cho Target: Major 5S 1/qtr. Who Task 1 2 3 4 5 Sustain/Maintain 維護(hù) ? Identify Tasks 確定任務(wù) ? Assign Responsibility 劃分責(zé)任 ? Set Targets 設(shè)定目標(biāo) 3 Sweep(?? ) 2 Sort(?? ) 1 Sift(?? ) 4Sustain(?? ) Safety/5S Checks Must Be Performed Everywhere and At Every Level Of The Organization!!! 安全 /5S檢查應(yīng)該人人處處開展！ Standards are worthless if there is no system to check!! 如果沒有系統(tǒng)檢查， 標(biāo)準(zhǔn)即毫無用處。 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 28 GMS SelfDiscipline/ Continuous Improvement 自律 /不斷改進(jìn) 5 Self Discipline/ Cont. Improvement 自律 /不斷改進(jìn) 4 Sustain/Maintain 維護(hù) 2 Sort/Standardize 整頓 /標(biāo)準(zhǔn) 1 Sift/Clear 整理 3 Sweep/Clean 清掃 /清潔 It is everyone’s responsibility! 這是每個人的職責(zé)！ GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 29 GMS 5S EXERCISE5S練習(xí) ? How would you use the 5S process to improve the situation below?你怎樣用 5S程序來改善下圖的情形？ ? Utilize ALL 5Ss 利用所有 5S程序 ? Discuss as a team and report – Take 10 minutes 小組討論、匯報 —10分鐘 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 30 GMS 5S EXERCISE INSERT WORKSHEET 插入工作表 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 31 GMS Anything outside the standard is WASTE!!! 所有標(biāo)準(zhǔn)外的東西都是浪費(fèi)?。。? WPO is a key means of visualizing and eliminating waste WPO是暴露及消除浪費(fèi)的主要途徑 Why workplace anization? 為什么要場地布置？ GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 32 GMS Why workplace anization? 為什么要場地布置？ Good 5S Leads to Good Safety! No trip, slip hazards, etc. 做好 5S等于安全！就沒有跌倒滑倒等的危險。 SAFETY QUALITY Items always in same place means less likely to make mistakes 事物特定放置意味著少犯錯誤。 EFFICIENCY Items always in same place means less wasteful and more repeatable motions 事物特定放置就是減少多余重復(fù)的動作。 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 33 GMS Example of Cabi 5S 櫥柜 5S范例 Cabi ―Before 5S‖ 5S之前的櫥柜 Cabi