【正文】 ..............................................................................................34 廠區(qū)設計說明 .............................................................................................................................34 主要指標 .....................................................................................................................................35 車間設計 ..............................................................................................................................................35 車間的設計原則 .........................................................................................................................35 車間設計總體說明 .....................................................................................................................37 人流通道設計及說明 .................................................................................................................38 物流通道設計及說明 .................................................................................................................38 設備安裝檢修 .............................................................................................................................38 安全技術(shù) .....................................................................................................................................39 設備安裝要求 .............................................................................................................................39第四章 非工藝設計 .....................................................................................................40 環(huán)境保護 ..............................................................................................................................................40 生產(chǎn)過程中三廢排放情況 .........................................................................................................40 處理方案 .....................................................................................................................................40 消防及安全 ..........................................................................................................................................40 發(fā)酵車間生產(chǎn)特性概述 .............................................................................................................40 第 III 頁： 發(fā)酵車間消防要求 .....................................................................................................................40 車間維修 ..............................................................................................................................................41 工業(yè)衛(wèi)生及安全防護 ..........................................................................................................................41 生產(chǎn)特點 .....................................................................................................................................41 工業(yè)衛(wèi)生及安全防護要求 .........................................................................................................41 節(jié)能 ......................................................................................................................................................42 能耗分析 .....................................................................................................................................42 節(jié)能措施 .....................................................................................................................................42 暖通 ......................................................................................................................................................42 生產(chǎn)特點及工作環(huán)境的說明 .....................................................................................................42 車間暖通要求 .............................................................................................................................42 給排水 ..................................................................................................................................................43 生產(chǎn)用水情況概述 .....................................................................................................................43 生產(chǎn)用水要求 .............................................................................................................................43 排水系統(tǒng)的劃分 .........................................................................................................................43 電氣 ......................................................................................................................................................43 車間用電情況 .............................................................................................................................43 車間用電要求 .............................................................................................................................43第五章 設計總結(jié) .........................................................................................................45參考文獻 .......................................................................................................................46致謝 ...............................................................................................................................47附錄 ...............................................................................................................................48 第 IV 頁：年產(chǎn) 120 噸硫酸慶大霉素發(fā)酵車間設計摘 要本次設計任務為年產(chǎn)120噸慶大霉素發(fā)酵車間。本設計采用三級發(fā)酵。共有十一臺發(fā)酵罐（其中一臺備用儲罐），五臺二級種子罐（其中一臺備用儲罐），五臺一級種子罐（其中一臺備用儲罐），一臺補料罐，兩臺大配料罐，一臺小配料罐。采用的生產(chǎn)工藝如下：生產(chǎn)菌種為小單胞菌，經(jīng)小、中罐種子擴大培養(yǎng)后接到發(fā)酵罐中。工藝過程為小—中—大罐三級發(fā)酵，小、中罐一次投入。大罐考慮底物抑制及產(chǎn)物營養(yǎng)要求，采用中間補料，包括全料、稀料、氨水、氫氧化鈉、消沫油。發(fā)酵罐主要設計參數(shù)為：公稱直徑4400mm，罐高9200mm，筒體壁厚16mm；二級種子罐的主要設計參數(shù)：公稱直徑 2500mm，罐高5500mm，筒體壁厚10mm；一級種子罐的主要參數(shù)：公稱直徑 1200mm，罐高2800mm，筒體壁厚8mm。設計說明書完成后根據(jù)說明書繪制了工藝流程圖、車間平面布置圖及廠房布局圖。車間平面結(jié)合實際情況，發(fā)酵區(qū)高18米、長63米、寬27米，9米的操作界面；非發(fā)酵區(qū)高6米、長63米、寬27米。廠區(qū)分為生產(chǎn)區(qū)、生產(chǎn)前置區(qū)、生產(chǎn)左側(cè)區(qū)和生產(chǎn)右側(cè)區(qū)共三個區(qū)域，共20個主要建筑物。此外簡要闡述了設備安裝、電氣、儀表控制、消防、節(jié)能、維修等。關(guān)鍵詞：硫酸慶大霉素；發(fā)酵工藝；發(fā)酵罐；車間平