【正文】
的基本尺寸再減去一個(gè)最小的間隙值,考慮到凹模在磨損一些后依然能夠使用,凹模刃口的基本應(yīng)該等于或者接近所沖孔的最小極限值。要生產(chǎn)的零件上有5個(gè)孔,四個(gè)直徑的圓孔和一個(gè)異形孔。這種方法不僅容易保證間隙值,而且制造加工也比較容易,廣泛運(yùn)用于目前工廠的實(shí)際制作。同理沖孔件凸模磨損情況也可以分為以上三類尺寸。 模具的結(jié)構(gòu)及主要零部件的設(shè)計(jì)167。凹模的結(jié)構(gòu)有兩種,分別是整體式和鑲嵌式,因?yàn)榱慵男螤钜?guī)則,這里我將采用的是整體式的結(jié)構(gòu)。結(jié)合零件尺寸,設(shè)計(jì)的凹模,材料:T8A如圖23。此零件凸凹模的結(jié)構(gòu)比較簡(jiǎn)單,參照沖壓手冊(cè),如圖,最小壁厚a=,零件圖滿足,材料T8A。沖小孔凸模選用整體式,用固定板和墊板通過(guò)銷釘定位,螺栓固定在上模座上,如果材料用9Mn2V、Cr12MoV、Cr12,那么要求硬度HRC5862,尾部回火熱處理達(dá)到HRC4050。技術(shù)條件,按GB/T76531994的規(guī)定。它的化學(xué)。由于模具經(jīng)常處于高速撞擊狀態(tài)下,受到大量的沖擊和震動(dòng)。并且它的減震性能優(yōu)良。彈性模量:。泊松比:。圖26是下模座設(shè)計(jì)圖,其尺寸為。圖 26圖 27167。本套模具選用彈性卸料裝置,卸料板通過(guò)卸料螺釘固定在下模座上,由彈簧的彈力提供卸料力。其材料都是用45鋼。規(guī)格:31225010;材料45鋼。圖29167。技術(shù)條件:按JB/T80701995的規(guī)定。導(dǎo)套規(guī)格直徑40mm,公差帶H6,長(zhǎng)度L為140mm,H=53mm的A型導(dǎo)套。粗糙度由制造廠商決定。本套模具是沖孔落料復(fù)合模,模具結(jié)構(gòu)倒裝。其沖裁力,沖裁工藝設(shè)備的選擇,凸凹模尺寸的計(jì)算都可以參照第二章。 第四章 彎曲模設(shè)計(jì)彎曲是使材料產(chǎn)生塑性變形,形成一定曲率和角度零件的沖壓工序。我們的零件彎曲屬于板料彎曲。 零件工藝分析該零件的結(jié)構(gòu)、尺寸、精度、和材料均符合彎曲工藝的要求,相對(duì)彎曲半徑r/t=2≤5,回彈現(xiàn)象不嚴(yán)重。圖411下底板 2螺釘3特種螺釘 4導(dǎo)柱 5凹模 6凸凹模 7導(dǎo)套 8上底板9螺釘 10模柄11螺釘 12彈簧 13頂出銷 14頂出器 15圓柱銷此套模具主要用于零件的彎曲成型,由于零件彎曲部位較多,且比較復(fù)雜,則設(shè)計(jì)此套模具進(jìn)行一次彎曲成型。凸凹模上的頂出銷起固定壓緊板料的作用,然后凸凹模帶著板料下行,與凸模配合,進(jìn)行中間板料的彎曲成型。然后由頂出器頂出成型零件。167。;q——單位校正力,單位為MPa,經(jīng)過(guò)查手冊(cè)材料材料厚度t/mm小于11到33到66到10 鋁10~2020~3030~4040~50黃銅20~3030~4040~5060~8010到20鋼30~4040~6060~8080~10025到35鋼40~5050~7070~100100~120Q235這種金屬材料屬于軟材料,接近于20鋼,所以取為50MPa A=得,=188465N==226158N式中——自由彎曲在沖壓行程結(jié)束時(shí)的彎曲力(N);——彎曲件的寬度(mm);——彎曲件的內(nèi)彎曲半徑(mm);——彎曲件材料厚度(mm);——材料的抗拉強(qiáng)度(MPa);——安全系數(shù),一般取K=.外緣翻邊的自由彎曲力==內(nèi)部自由彎曲力167。凸模的圓角半徑選用彎曲件的內(nèi)彎半徑,即。當(dāng)零件的相對(duì)彎曲半徑r/t≧10時(shí),這時(shí)由于彎曲件圓角半徑的回彈比較大,所以要考慮回彈因素。此零件,所以凸模圓角半徑應(yīng)。 凹模圓角半徑模具壽命、彎曲件質(zhì)量、彎曲變形力等影響著凹模的圓角半徑。容易使板料容易產(chǎn)生擦傷或壓痕,大大增加彎曲力甚至減少模具使用壽命。在實(shí)際生產(chǎn)中凹模的圓角半徑要根據(jù)板料厚度來(lái)確定。167。若凹模深度過(guò)小,工件兩端的自由部分太多,導(dǎo)致彎曲回彈大,不平直,影響零件質(zhì)量。167。當(dāng)工件為雙向偏差時(shí):當(dāng)工件時(shí)負(fù)偏差時(shí):凹模尺寸均為式中:凹模尺寸(mm)凸模尺寸(mm)彎曲件的基本尺寸(mm)彎曲件尺寸公差(mm)凸、凹模之間的單邊間隙(mm)凸凹摸的制造公差,采用標(biāo)準(zhǔn)公差等級(jí)167。其具體數(shù)據(jù)參照落料沖孔模中的圖表。當(dāng)拿到這個(gè)題目的時(shí)候,我覺(jué)得這個(gè)很簡(jiǎn)單所以不是很在意,但當(dāng)真正開(kāi)始工作時(shí),卻發(fā)現(xiàn)不知道怎么開(kāi)始,覺(jué)得很難。然后就要把它的三維圖畫出來(lái),但當(dāng)時(shí)自己三維并沒(méi)有接觸鈑金件的畫圖訓(xùn)練,就去圖書館借書,自學(xué)軟件自帶教程,終于幾天后我畫出了漂亮標(biāo)準(zhǔn)的三維圖。隨著時(shí)間的推進(jìn),慢慢開(kāi)始了模具的設(shè)計(jì),教學(xué)過(guò)程中所學(xué)的只是認(rèn)識(shí),我并沒(méi)有去深入思考和了解。零件工藝性的分析,能不能用沖壓的方式把這個(gè)零件做出來(lái)。當(dāng)方案確定后,就開(kāi)始模具的設(shè)計(jì)了。落料沖孔中要考慮排樣問(wèn)題,讓板料的使用率達(dá)到最大,節(jié)約材料,創(chuàng)造更大的財(cái)富。然后選擇合適的壓力機(jī)。然后確定導(dǎo)柱導(dǎo)套。凹模是整體式的,同時(shí)采用螺釘和銷釘直接固定。卸料用彈性卸料版,同時(shí)用活動(dòng)擋料銷對(duì)板料定位,沖孔后的板料用頂件塊頂出。對(duì)于彎曲模,模具結(jié)構(gòu)比較復(fù)雜,定位采用定位板定位,首先讓中部進(jìn)行彎曲成型,最后成型外緣翻邊??傊?,通過(guò)此次設(shè)計(jì),我明白了,要想成為一名合格的工程師,必須要付出很大的努力,不能紙上談兵,要親自實(shí)踐,通過(guò)實(shí)踐檢驗(yàn)自己的設(shè)計(jì),通過(guò)實(shí)踐提高自己的能力。同時(shí)也要感謝我的同學(xué),在我遇到困難時(shí),他們犧牲他們自己的時(shí)間來(lái)幫助我,對(duì)我有很大的幫助。 同時(shí),由于水平有限,設(shè)計(jì)過(guò)程中有很多錯(cuò)誤,謝謝批評(píng)指正,我將不斷修改。s Shaanxi province pass through a stop on the ancient Silk Road, Gansu39。80s. We sat on the back of pickup trucks for hours. The sky was blue, and we couldn39。t have a formal stage. The audience just sat on the grass. Usually, the performances became a big party with local people joining in. For him, the rewarding part about touring isn39。s performers of the troupe still tour the region39。s Poly Theater. Their show, titled Ulan Muqir on the Grassland, depicted the history and development of the art troupe. Being from the region allowed me to embrace the culture of Inner Mongolia and being a member of the troupe showed me where I belonged, Nasun, the art troupe39。s Liaoning province, decades ago. The solider gave the old man a handmade saddle when they bid farewell. The story inspired Nasun to write Carved Saddle, a song that later became one of his most popular numbers. Now, every year, Nasun recruits young singers and dancers for the troupe. The troupe has also designed a new repertoire, which is mostly based on the daily lives of Mongolian people, especially the lives of nomadic families, and has bined contemporary musical elements with folk songs of the region. Haimu, a 25yearold khoomei (a local variant of overtone singing) singer, joined the troupe three years ago. Along with a sixmember band, he performs fast songs and soft ones that he writes-all while playing the horsehead fiddle.Although I learned the piano since childhood and grew up listening to various kinds of music, to me, the folk music of Inner Mongolia is the root, he says. Performing in remote villages is pleasant. I feel at home on the boundless grasslands, and the warm people there make me feel fulfilled. The first round of spring auction season in Beijing ended last week, but it failed to create much spring in the art market. Although two pieces of Chinese painting fetched more than 100 million yuan, the decline in trading volume and sale rate showed a downturn this year. In the “Grand View: Chinese Painting Highlight” session at China Guardian 2015 spring auctions, Pan Tianshou’s representative work Eagle, Rock and Flora hit a record auction price of 279 million yuan, while Li Keran’s masterwork Jinggang Mountain fetched mill