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ronic equipment.When it must be assumed that safe operation is no longer possible,the puter,charge amplifier,etc. must be taken out of operation and secured against unintentional use.Whenever opening covers or removing where this can be done by hand,use caution where parts under hazardous voltage are exposed. WarningAny breakage of the ground conductor inside or outside the insrtumerts,or loosening of the ground conductor connection may render the instrument dangerous.The power plug must be inserted in to a socket with a ground connector. The protection must not be nullified by an extension line lacking a protective ground connector.When changing the signal conditioner fuses,only the stangard type with the specified or shortcircuiting the fuse holder is expressly forbidden. How To Use This ManualWhether you are a novice at puters or a long time programming expert,you will bee familiar with the operation of DynoWare. This manual will take you through the installation and setup of the DynoWare software,and a plete reference to all of the features of this software. If you are eager to begin operation of DynoWare we remend section 5 of this manual for a quick start guide. Remenber that online help is always available by pressing the F1 key from anywhere in the software. of DynoWareDynoWare is a generalpurpose data acquisition and display software package suitable for cutting force and general dynamometer applications. It is designed to bine the performance of the proven line of Kistler quartz dynamometers with modern puter technology. DynoWare lets you quickly setup,record,and display reaction forces and moments.All ponents have been incluede with the system(.,software,cables,and A/D board).The DynoWare system can consist of many ponents,each specific to the user’s application. These include:DynamometerCharge amplifierMeasurement Computing Inc. DAS1602 or patible A/D boardDynoWare software and manualAll necessary cablingA puter can be purchased with the software and A/D board preconfigured. System RequirementsIn order to effectively use DynoWare software you will need to have an IBMpatible personal puter that meets or exceeds the following remendation. DynoWare may not run properly if these puter specifications are not met. The overall system performance is dependent on the selection of hardware.Remended Computer Specifications:IBM PC Pentinm Ⅱ 500 MHz or 100% patible puter 64 Megabytes RAM minimum, 128 Megabytes available for data storage and software installation CAROM Adobe Acrobat ReaderTM for reading PDF Instruction Manuals and Technical Notes. Microsoft Windows NT (SP4), 2000or XP Professional 1 available expansion slot for the data acquisition board. ISA,PCI,and type Ⅱ PCMCIA bus versions of the A/D boards are availableMicrosoft patible mouseParallet port or USB port for license key (HASP)A color printer is remended for creating hard copies of graphs Software This chapter will show you how to install the data acquisition board,the DynoWare software, configure the data acquisition handware,as well as connect the cable from the A/D board to the signal conditioner. DynoWare Software InstallationDyniWare software consists of one CDROM media disk containing an automatic installation procedure. To install DynoWare perform the following procedure:Some antivirus software packages can adversely affect the DynoWare installation process. Temporarily disable your antivirus software prior to installation.1. Insert DynoWare Disk into your CDROM drive.2. (If your CDROM is setup to auto play you can skip this step) Form the Start menu,choose Run,In the dialog box,type”d\:kistlersetup”(without the quotes)substitute your CDROM drive letter for “d” above, Choose OK.3. The “” program presents general information on installing DynoWare. We remend reading this information prior continuation. The options presented are to “Browse Technical Notes”,”Browse Documentation”,”View System Requirements” and “Install DynoWare Software”.4. When ready to install DynoWare, select the “Install DynoWare Software”option and follow the onscreen instructions.5. Reboot machine.The first DynoWare installation screen will present you with a choice of the default language. S。我覺得我們的指導(dǎo)老師對我們畢業(yè)設(shè)計(jì)的完成有著很大的幫助,劉蘋老師給我們的畢業(yè)設(shè)計(jì)提出了很多好的建議,對我們整個(gè)設(shè)計(jì)的過程起著很大的引導(dǎo)作用。在做本次的畢業(yè)設(shè)計(jì)過程中,我感觸最深的當(dāng)數(shù)查閱大量的設(shè)計(jì)手冊了,為了讓自己的設(shè)計(jì)更加完善,更加符合工程標(biāo)準(zhǔn),一次次翻閱機(jī)械設(shè)計(jì)手冊是十分必要的,同時(shí)也是必不可少的。在已度過的三年時(shí)間里我們大多數(shù)接觸的是專業(yè)基礎(chǔ)課。本夾具對工件定位合理,且采用偏心輪使工件定位并夾緊,簡化了夾具結(jié)構(gòu),適用于成批生產(chǎn)。由于鉆削力不大,故工作時(shí)比較可靠。工件以圓孔¢、叉口51(0,+)(0,+)mm作定位基準(zhǔn),分別定位于夾具的定位軸扁銷1及偏心輪9上,從而實(shí)現(xiàn)六點(diǎn)定位。本夾具用于在立式鉆床上加工撥叉上M10底孔¢。本夾具對工件定位合理,且采用偏心輪使工件定位并夾緊,簡化了夾具結(jié)構(gòu),適用于成批生產(chǎn)。由于鉆削力不大,故工作時(shí)比較可靠。工件以圓孔¢、叉口51(0,+)(0,+)mm作定位基準(zhǔn),分別定位于夾具的定位軸扁銷1及偏心輪9上,從而實(shí)現(xiàn)六點(diǎn)定位。使用說明:本夾具用于在立式鉆床上加工撥叉上M10底孔¢。拆卸時(shí),松開夾緊螺母1~2扣,拔下開口墊圈,實(shí)現(xiàn)工件的快換。均不存在,若以ΔT代表導(dǎo)向誤差,則公式成為 ΔT=K式中;d—鉆套內(nèi)孔最大直徑,由M101—7H知,d=80528mm; d1—鉆頭最小直徑,按GB/T613 —1996,鉆頭直徑公差為h8,故d1=; d2—可換鉆套外徑的最小尺寸,由《機(jī)械制造技術(shù)課程設(shè)計(jì)指導(dǎo)書》表7—32知,d2=; d3—固定襯套內(nèi)孔的最大直徑,由《機(jī)械制造技術(shù)課程設(shè)計(jì)指導(dǎo)書》表7—35知,d3=; e—可換鉆套內(nèi)外徑軸線的偏心量,e=(); l=38mm;h=10mm;b=30mm;由《機(jī)械制造技術(shù)課程設(shè)計(jì)指導(dǎo)書》表7—39中查得K=,m=,p=. 將各參數(shù)代入上式得 ΔT=(能滿足位置度要求) 夾具設(shè)計(jì)及操作的簡要說明如前所述,在設(shè)計(jì)夾具時(shí),應(yīng)該考慮提高勞動(dòng)生產(chǎn)率。當(dāng)鉆套磨損后,可卸下螺釘(GB/T226891)更換新鉆套螺釘能防止鉆套加工時(shí)轉(zhuǎn)動(dòng)及退刀時(shí)脫出。根據(jù)實(shí)際情況選擇偏心輪半徑R=50mm根據(jù)機(jī)床夾具設(shè)計(jì)手冊表1220k值及夾緊力計(jì)算查的r=12mm,k=(1/mm),e=,Q=100N,L=100mm,=2080N。L力臂長(mm);摩擦系數(shù)();R偏心輪半徑,(mm);r轉(zhuǎn)軸半徑(mm);e偏心量(mm);偏心輪幾何中心與轉(zhuǎn)動(dòng)中心聯(lián)線和幾何中心與夾緊點(diǎn)聯(lián)線間的夾角(176。;由表1221圓偏心輪的設(shè)計(jì)計(jì)算表查的s1—為裝卸工件方便所需的空隙,s2—夾緊機(jī)構(gòu)彈性變形的補(bǔ)償量,s3—工件在夾緊方向上的尺寸誤差補(bǔ)償量,即工件尺寸公差s4—偏心夾緊時(shí)的夾緊力(N)。=120176。根據(jù)機(jī)床夾具設(shè)計(jì)手冊表1217偏心輪的基本類型知此偏心輪為Ⅰ型,得=45176。O1是圓偏心輪的幾何中心,R是幾何半徑,O2是圓偏心輪的回轉(zhuǎn)中心,O1O2之間的距離e稱為偏心距。定位銷軸與夾具體孔的最大間隙為:夾具體孔的長度為14mm,則上述間隙引起的最大平行度誤差為:。鉆套外徑與襯套孔的最大間隙為:襯套外徑與鉆模板孔的最大間隙為:則鉆套中心與工作臺(tái)平面的垂直度誤差為:=。由實(shí)際加工的經(jīng)驗(yàn)可知,鉆削時(shí)的主要切削力為鉆頭的切削方向,即垂直于工作臺(tái),查《切削手冊》,切削力計(jì)算公式為: 其中:,與加工材料有關(guān),;與刀具刃磨形狀有關(guān),;與刀具磨鈍標(biāo)準(zhǔn)有關(guān),,則: 在Φ20孔兩個(gè)端面只需要采用開口墊圈和六角螺母適當(dāng)