【正文】 、類別、型號(hào)及規(guī)格；Name, type, model and specification of equipments。對(duì)照裝箱單及圖樣，檢查及清點(diǎn)以下內(nèi)容，并填寫“設(shè)備開箱檢驗(yàn)記錄”。The ground of construction site must be 五、Five設(shè)備驗(yàn)收check and accept equipment1)交付安裝的設(shè)備及附件，必須符合設(shè)計(jì)要求，并附有出廠合格證明書及安裝說明書等技術(shù)文件。Modification about material、design and quality list must be track record with writing, at the same time constructing personnel should make signature.(2).施工前的準(zhǔn)備preparation before construction1).水、電、路應(yīng)暢通。Constructing personnel must know well technic rules scheme of construction and about construction drawing. Specific responsibility technic personnel must tell worker his real intentions about scheme for installing tower before construction.2).施工前應(yīng)通過圖紙會(huì)審，明確與設(shè)備施工有關(guān)專業(yè)工程配合的要求。大型設(shè)備安裝方案 large equipment installing plan受控文件編號(hào):上海SECCO90萬噸/年乙烯工程 26萬噸/年丙烯睛裝置塔類設(shè)備安裝方案 修改碼：發(fā)放編號(hào)：有效期：印數(shù)：持有人： 批 準(zhǔn)：審 核：編 制：中國(guó)石化集團(tuán)第五建設(shè)公司年 月 日目 錄一、One 編制依據(jù)Preparation basis 3二、Two概述General 3三、 procedure of construction 4四、 for construction 5五、Five設(shè)備驗(yàn)收check and accept equipment 5六、 and accept the foundation 6七、Seven平臺(tái)、梯子安裝install ladder and flat roof 7八、 of iron plate and anchor bolt 8九、找正adjust and level 9十、 second grouting 11十一、 Install the fittings in the tower 11十二、twelve清理與封閉Cleaning and closing 19十三、thirteen氣密性試驗(yàn) air tight test 19十四、fouteen質(zhì)量保證體系Quality assurance system 20十五、fifteen. HSE措施HSE measures 25十六、sixteenJHA分析JHA analyses 26一、One 編制依據(jù)Preparation basis1)中國(guó)石化蘭州設(shè)計(jì)院26萬噸／年丙烯腈施工圖紙Lanzhou Design Institute of SINOPEC 260,000 t/y AN construction drawing.2)《鋼制塔式容器》JB47102000《Tower type Steel Vessel》3)《化工塔類設(shè)備施工及驗(yàn)收規(guī)范》HGJ21185《code for construction and acceptance of chemical equipment as tower》4)《鋼結(jié)構(gòu)工程施工及驗(yàn)收規(guī)范》GB502052002《Code for Construction and Acceptance of Steel》5)《塔填料及內(nèi)件標(biāo)準(zhǔn)》《STANDARD FOR TOWER PACKING AND INTERNALS 》SD00TSCMS00196)《降液管塔盤標(biāo)準(zhǔn)》《STANDARD FOR DOWNCOMER TRAYS》SD00TSCMS0037二、Two概述General 在26萬噸／年丙烯腈裝置中共有塔類設(shè)備17臺(tái)，其中有重型設(shè)備兩臺(tái)反應(yīng)器（R1101A/B），其他超長(zhǎng)和超重的塔還包括：急冷塔T2001A/B、吸收塔T200回收塔T300脫氫氰酸塔T300成品塔T3003，這些設(shè)備的安裝為本裝置的關(guān)鍵所在，塔的具體參數(shù)如下圖所示：There are 17 sets of equipment like tower in 26KT/Y AN project, two sets of reactor（R1101A/B）is heavy, other overlength and overweight tower include: Quench Column T2001A/B、asbsorber column T200recovery column T300head column T300product tower T3003，installation of these equipment is key in this project. Particular parameter of tower is like next list:序 號(hào)No設(shè)備位號(hào)Item設(shè)備名稱name設(shè)備類型(型式)type外形尺寸dimension區(qū)域area單位unite數(shù)量quantity主體材料material重量(噸／臺(tái))weight(T/set)1R1101 A/B反應(yīng)器reactorΦ9400mm*30460mm10臺(tái)set2497*22T2001A/B急冷塔Quench Column除沫塔盤defoaming trayΦ6900mm*20710mm20臺(tái)set2+316LSS1083T2002吸收塔asbsorber column填料塔盤fillingΦ5800mm*53350mm20臺(tái)set1+304SS3334T3001回收塔recovery column浮閥塔盤float valve trayΦ4200/5800mm*68500mm30臺(tái)set1SS+CS3505T3002脫氫氰酸塔head column浮閥塔盤float valve trayΦ2800/3000mm*40000mm30臺(tái)set1SS+CS736T3003成品塔product tower浮閥塔盤float valve trayΦ4200mm*37670mm30臺(tái)set1SS+CS7T3004乙腈塔浮閥塔盤float valve trayΦ1800mm*15950mm30臺(tái)set1410SS+CS(SR)8T3005分層器尾氣洗滌器30臺(tái)set1+瓷環(huán)9T4001尾氣洗滌器40臺(tái)set1+瓷環(huán)10T5001輕有機(jī)物汽提塔浮閥塔盤float valve trayΦ1700mm*24775mm50臺(tái)set1SS+CS11T6201氣體洗滌器62臺(tái)set1+瓷環(huán)12T8001脫氫氰酸塔浮閥塔盤float valve trayΦ1200mm*46950mm80臺(tái)set1+304L+C27613T8002干燥塔浮閥塔盤float valve trayΦ2500mm*38400mm80臺(tái)set1+304L14T8003成品塔浮閥塔盤float valve trayΦ1000mm*40900mm80臺(tái)set115T8004尾氣洗滌器80臺(tái)set1+瓷環(huán)三、 procedure of construction施工準(zhǔn)備preparation for construction設(shè)備驗(yàn)收check and acceptequipment吊裝就位Lifting to position找平\找正alignment灌漿grouting塔內(nèi)件安裝install the fittings in the tower檢查驗(yàn)收check and accept基礎(chǔ)驗(yàn)收Accepting foundation設(shè)備運(yùn)輸Transport equipments清理封閉Cleaning and closing梯子／平臺(tái)／附塔管線安裝install ladder/ flat foof and pipe attaching on the tower塔體保溫heat preservation for tower氣密試驗(yàn)air tight test壓力試驗(yàn)test of press四、 for construction(1).技術(shù)準(zhǔn)備prepare for technic1).相關(guān)施工人員應(yīng)熟悉和施工圖有關(guān)技術(shù)規(guī)程、施工方案。施工前有專責(zé)技術(shù)人員進(jìn)行施工方案交底。Together Checking about drawing ought to be over, know about request for construction of equipment. 3).凡涉及材料、設(shè)計(jì)和工程質(zhì)量表中的內(nèi)容修改，均應(yīng)作出書面記錄并經(jīng)有關(guān)人員簽字。Water、electricity and road must be connected.2).施工現(xiàn)場(chǎng)地面應(yīng)處理堅(jiān)實(shí)，適于吊車行走。Delivery of equipment and accessory shall conform to design requirements, and with mill certificates and erection manual.2)設(shè)備開箱檢驗(yàn)應(yīng)在業(yè)主、監(jiān)理、總承包商、施工單位的共同參加下進(jìn)行。Unpack and check of equipments shall execute when Client, Supervisor, general Contractor and Construction Company are all present. Check following contents according to packing list and fill in “record of Unpack and check of equipments”.箱號(hào)、箱數(shù)及包裝情況；Box number, box numbers and package。設(shè)備外形尺寸及管口方位；Dimension and pipe mouth position of equipments。設(shè)備表面損壞、變形及銹蝕狀況。對(duì)于不銹鋼設(shè)備，嚴(yán)禁與碳鋼材料接觸。基礎(chǔ)外觀不得有裂紋、蜂窩、空洞及露筋等缺陷；There is no defects on foundation surface, such as crack, cavity and pocket, socket and exposed reinforcement。Draw obvious datum line, centerline on foundation。 Set up bench mark of settlement observation on foundation if requires。Permitting warp for Size of foundation and location must answer for the next rules.項(xiàng)次item偏差名稱name of warp允許偏差值（mm）value of Permitting warp1基礎(chǔ)坐標(biāo)位置（縱、橫軸線）location of base coordinate(vertical and level axes)177。20+020｛+200｛4基礎(chǔ)上平面的水平度：Level degree for top of plane每米every meter全長(zhǎng)span5105豎向偏差：Erect warp每米every meter全長(zhǎng)span5206預(yù)埋