【正文】 立 式磨和高效選粉機(jī)等，特別是 采用的 TDF 型分解爐為噴騰型分解爐 ， 結(jié)構(gòu) 簡(jiǎn)單，外形規(guī)整，便于設(shè)計(jì)布置，為 DD 型的改進(jìn)型， 是 國(guó)內(nèi)制造的新一代分解爐。 關(guān)鍵詞： 配料， 選型 ， 預(yù)熱器，分解爐，燒成窯尾 日產(chǎn) 5000 噸熟料水泥生產(chǎn)線工藝設(shè)計(jì)參數(shù) II The Design of a Cement Clinker Production Line With the Capacity of 5000 Tons Per DayParameter 3 ABSTRACT The title of the graduating design is to construct a cement plant with 5000 tons per day production line the main production is and , Bag than scattered: 40%： 60%。Manufacturing process and selection of the main machines 。The 1ast step of the design is the layout of the whole plant .In the design , some new technologies and techniques are introduced such as vertical spindle moll and high efficiency classifiers and acts . In this design, adopt some new technology, for example: efficiency vertical polishing and efficient classifier, etc. Especially the TDF type of deposing furnace smoke for spray type deposition furnace, simple and neat appearance, easy to design layout, DD type for improved by tianjin cement design institute transformation, the domestic manufacturing of a new generation of deposing design has also used the use of hot gas preheating and end of the raw material in the kiln head end of the waste heat boiler to waste heat power set the effective method to reduce the heat consumption system. KEY WORDS: ratio of raw materials ， slection ， preheater, calciner， Burn into kiln tail 日產(chǎn) 5000 噸熟料水泥生產(chǎn)線工藝設(shè)計(jì)參數(shù) III 目 錄 前 言 ....................................................................................................... 1 第 1 章 工藝設(shè)計(jì)的指導(dǎo)思想與原則 ................................................... 2 總體設(shè)計(jì) ................................................................................... 2 指導(dǎo)思想 ............................................................................. 2 設(shè)計(jì)原則 ............................................................................. 3 廠址選擇 ............................................................................. 5 第二章 配料計(jì)算 .................................................................................... 7 畢業(yè)設(shè)計(jì)原始資料 ................................................................... 7 設(shè)計(jì)內(nèi)容 .................................................................................... 8 配料計(jì)算 .................................................................................... 8 熟料率值 的確定 ................................................................ 8 熟料熱耗的確定 ................................................................ 8 用 EXCEL 計(jì)算干生料的配合比 ..................................... 8 將干料配比折算成濕料配比 ...........................................11 第三章 物料平衡 .................................................................................. 13 燒成車間生產(chǎn)能力和工廠能力的計(jì)算 ................................ 13 窯型和規(guī)格的選取 .......................................................... 13 窯的臺(tái)時(shí)產(chǎn)量標(biāo)定 .......................................................... 13 原、燃材料消耗定額的計(jì)算 ................................................. 14 生料消耗定額 .................................................................. 15 干石膏消耗定額 .............................................................. 16 干混合材消耗定額 .......................................................... 16 干煤的消耗定額 .............................................................. 17 設(shè)計(jì)水泥產(chǎn)量 .................................................................. 17 第 4 章 主機(jī)平衡 .................................................................................. 19 主機(jī)設(shè)備及工作制度 ................................................................ 20 第五章 儲(chǔ)庫(kù)平衡 .................................................................................. 24 儲(chǔ)庫(kù)的設(shè)計(jì) .............................................................................. 24 日產(chǎn) 5000 噸熟料水泥生產(chǎn)線工藝設(shè)計(jì)參數(shù) IV 生產(chǎn)工藝流程及特點(diǎn) ............................................................. 24 生產(chǎn)質(zhì)量控制網(wǎng) .............................................................. 25 工藝流程描述 .................................................................. 26 物料儲(chǔ)存方式、儲(chǔ)存量及儲(chǔ)存期 ................................. 30 第六 章 燒成窯尾工藝計(jì)算 .................................................................. 32 理論 料耗 .................................................................................. 32 生料料耗 ........................................................................... 33 預(yù)熱器飛灰量 .................................................................. 33 收塵器收入飛灰量 .......................................................... 33 出收塵器 的飛灰量 .......................................................... 33 實(shí)際料耗 ........................................................................... 33 預(yù)熱器喂料量 .................................................................. 33 預(yù)熱器及分解爐工藝計(jì)算 ..................................................... 33 準(zhǔn)備計(jì)算 ........................................................................... 33 C5 廢氣量 .......................................................................... 35 C4 廢氣量 .......................................................................... 35 C3 廢氣量 .......................................................................... 36 C2 廢氣量 .......................................................................... 36 C1 廢氣量 .......................................................................... 36 第七 章 燒成窯尾 設(shè)備選型 .................................................................. 38 燒成窯尾系統(tǒng)的熱工設(shè)備簡(jiǎn)介 ............................................. 38 預(yù)熱器 ............................................................................... 39 TDF 型分解爐 .................................................................. 39 回轉(zhuǎn)窯 ............................................................................... 40 三次風(fēng)管直徑的確定 ............................................................. 40 分解爐規(guī)格的確定 .............